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Rear brake caliper, reconditioning

Rear brake caliper, reconditioning

To dismantle



1. Remove the brake caliper. See Rear brake caliper, replacement .

2. Remove the brake pads. See Brake pads, rear wheel .

3. Clean the hydraulic body.

4. Remove the dust caps.


5. Press out the brake piston with compressed air through the hose connection. Use 89 96 712 Removal tool, rear brake piston .

Warning

Protect your eyes from fluid splashes. Mind your fingers when the brake piston is pressed out.


6. Remove the piston ring.

7. Check for damage due to wear.


To assemble



1. Lubricate the piston rings with grease included with the kit. Grease the dust caps as well.

2. Fit the piston rings in the cylinder barrel.

3. Fit the pistons in the cylinders and press the dust caps in place.

Important

It is important that the pistons are positioned correctly in the caliper. Check the position by taking a control measurement. The measurement should be 29 mm (1.14 in). Use inspection gauge 8995 342, template, brake piston.


4. Fit the brake pads. See To fit .

5. Fit the brake caliper. See To fit .