Fan cowling
Fan cowling |
To remove |
1. |
Remove the upper engine cover.
|
2. |
Remove the battery cover.
|
3. |
Remove the battery cooler pipe.
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4. |
Remove the washer fluid filler pipe.
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5. |
Remove the upper radiator crossmember.
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6. |
Disconnect the charge air pipe from the throttle body and the pipe's upper mounting from the fan cowling.
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7. |
Disconnect the charge air hose from the charge air pipe on the camshaft cover and bend aside the hose.
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8. |
Remove the bolt securing the charge air pipe and slacken the bolt securing the stay.
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9. |
Raise the car.
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10. |
Remove the front spoiler shield. Disconnect the headlight washer hose and unplug and remove the connector. Refer to
Spoiler shield, To remove
.
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11. |
Disconnect the charge air hose from the charge air pipe.
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12. |
Detach the lower charge air pipe mounting from the fan cowling.
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13. |
Lower the car.
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14. |
Remove the charge air pipe.
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15. |
Remove the battery.
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16. |
Disconnect the vacuum hoses from the swirl throttle and throttle body.
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17. |
Remove the cover with vacuum tank, glow plug relay, etc. and bend it aside.
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18. |
Press in the catch and remove the power steering fluid reservoir and bracket.
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19. |
Unplug the bonnet switch connector and remove the battery box.
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20. |
Undo the clip securing the wiring to the battery tray.
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21. |
Unplug the radiator fan connector and the clip holding the wiring to the fan cowling.
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22. |
Remove the upper radiator cover and remove the upper radiator mountings from the body.
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23. |
Remove the bolts holding the fan cowling and loosen the fan cowling slightly.
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24. |
Remove and bend aside the lower radiator cover.
|
25. |
Fit
83 95 212 Strap
between the radiator and radiator fan. Move the radiator assembly forward and secure it with the strap.
|
26. |
Remove the fan cowling.
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To fit |
2. |
Remove the strap.
|
3. |
Fit the lower cover to the radiator.
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4. |
Fit the upper radiator mountings to the body.
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5. |
Fit the upper cover to the radiator.
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6. |
Plug in the fan connector to the fan cowling. Attach the wiring to the fan cowling.
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7. |
Fit the wiring mounting to the battery box.
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8. |
Fit the battery box.
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9. |
Plug in the connector to the bonnet switch.
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10. |
Fit the power steering fluid reservoir.
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11. |
Fit the cover with vacuum tank, glow plug relay, etc.
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12. |
Refit the vacuum hoses to the swirl throttle and throttle body.
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13. |
Fit the battery.
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14. |
Feed down the charge air pipe and connect it to the throttle body. Thread the bolt securing the upper mounting holding the charge air pipe to the fan cowling.
|
15. |
Raise the car.
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16. |
Fit the lower charge air pipe mounting to the fan cowling.
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17. |
Connect the charge air hose to the charge air pipe.
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18. |
Fit the front spoiler shield and the headlight washer hose. Plug in and fit the connector. Refer to
Spoiler shield, To fit
.
|
19. |
Lower the car.
|
20. |
Tighten the upper charge air pipe mounting to the fan cowling.
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21. |
Fit the charge air pipe to the stay and tighten the bolt securing the stay to the radiator.
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22. |
Fit the charge air hose to the charge air pipe on the camshaft cover.
|
23. |
Fit the upper radiator crossmember
.
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24. |
Fit the washer fluid filler pipe.
|
25. |
Fit the battery cooler pipe.
|
26. |
Fit the battery cover.
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27. |
Fit the upper engine cover.
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28. |
Since the battery has been disconnected, carry out the following procedures
.
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