Alternator, 4-cyl diesel, RHD
Alternator, 4-cyl diesel, RHD |
To remove |
1. |
Remove the battery cover and disconnect the negative battery cable.
|
2. |
Remove the heat shield.
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3. |
Remove the screws holding the cable duct.
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4. |
Raise the car.
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5. |
Remove the lower rear engine cover.
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6. |
Remove the plastic nuts from the wheel arch liner.
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8. |
Unplug the alternator connectors.
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9. |
Move the cable duct aside.
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10. |
Remove the alternator's lower retaining bolt.
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11. |
Lower the car.
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12. |
Remove the upper engine cover.
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13. |
Detach the intake hose from the air filter and turbocharger.
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14. |
Detach the crankcase ventilation hose from the camshaft cover.
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15. |
Detach the fuel line holder from the bulkhead partition.
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16. |
Disconnect the fuel lines; use
83 95 261 Fuel line tool
.
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17. |
Plug the fuel lines and move them aside.
|
18. |
Remove the alternator's upper retaining bolt.
|
19. |
Lift out the alternator.
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To fit |
1. |
Lower the alternator into place.
|
2. |
Put the alternator's upper retaining bolt in place and fit the nut.
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3. |
Put the alternator's lower retaining bolt in place and fit the nut.
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4. |
Tighten the alternator's upper retaining bolt.
Tightening torque 47 Nm (35 lbf ft) |
5. |
Tighten the alternator's lower retaining bolt.
Tightening torque 47 Nm (35 lbf ft) |
6. |
Plug in the alternator connectors.
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7. |
Insert the cable duct screws starting with the centre one.
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8. |
Tighten the cable duct screws.
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9. |
Fit the heat shield.
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10. |
Fit the fuel line holder to the bulkhead partition.
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11. |
Connect the fuel lines.
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12. |
Fit the crankcase ventilation hose to the camshaft cover and the intake hose to the air filter.
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13. |
Raise the car.
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14. |
Refit the poly-V belt.
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15. |
Fit the plastic nuts on the wheel arch liner.
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16. |
Fit the lower engine cover.
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17. |
Lower the car.
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18. |
Connect the negative cable of the battery.
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19. |
Fit the battery cover.
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20. |
Check the battery when replacing, see
Battery Check
and charge the battery if necessary, see
Charging the Battery
.
|
21. |
Reset the car; see
Procedures after battery disconnection
.
|
22. |
Bleed the fuel line; see
Bleeding the fuel line
.
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