Front camshaft cover
Front camshaft cover |
To remove |
1. |
Remove
Heat shield between engine and trubo
.
|
2. |
Remove the bleeder pipe.
|
3. |
Remove the front secondary air pipe complete with valve and bracket.
|
4. |
Remove the power steering fluid reservoir's bolt.
|
5. |
Remove the left grounding point.
|
6. |
Unplug the connectors and remove ignition coils 2, 4 and 6.
|
7. |
Raise the heat shield and unplug the coolant temperature sensor connector.
|
8. |
Release the right ground cable from the wiring harness.
|
9. |
Remove the wiring harness from the camshaft cover.
|
10. |
Unplug the connectors from the camshaft position sensor and the camshaft solenoid valve.
|
11. |
Raise the wiring harness slightly.
|
12. |
Remove the ground cable of the engine control module.
|
13. |
Unplug the engine control module connectors (608A and 608B).
|
14. |
Detach the cable duct from the intake manifold.
|
15. |
Unplug the atmospheric pressure sensor connector.
|
16. |
Detach the corner bracket and move it aside.
|
17. |
Remove the bolt holding the injector bracket in place and unplug the connector.
|
18. |
Detach the brake vacuum hose from the intake manifold.
|
19. |
Detach the crankcase ventilation from the intake manifold.
|
21. |
Detach the fuel line, wiping up any fuel spill with a cloth.
|
22. |
Remove the intake manifold bolts.
|
23. |
Raise the intake manifold and unplug the throttle body connector. Lift away the intake manifold.
|
24. |
Remove the gasket and cover the inlet ducts.
|
25. |
Loosen the lifting eye. Remove one of the bolts and fold the lifting eye down.
|
26. |
Remove the camshaft cover bolts and seals.
|
27. |
Remove the camshaft cover.
|
28. |
Remove the camshaft cover gasket and seals around the spark plug holes.
|
To fit |
1. |
Fit new seals on the camshaft cover. Use
J-5590 Drift
and
J-24254-A Fitting tool
.
|
2. |
Add a spot of
93 160 951 Flange sealant
to the mating surface between the cylinder head and timing cover as illustrated.
|
3. |
Position the camshaft cover.
|
4. |
Fit the bolts using new seals.
Tightening torque 10 Nm (7 lbf ft) |
5. |
Fold the eye up and fit the bolt.
Tightening torque: 65 Nm (48 lbf ft) |
6. |
Clean the sealing surface between the intake manifold and the cylinder head. Fit a new gasket.
|
7. |
Position the intake manifold and plug in the throttle body connector.
|
8. |
Fit the intake manifold bolts.
Tightening torque 23 Nm (17 lbf ft) |
9. |
Fit the fuel line.
|
10. |
Fit the fuel pressure sensor connector.
|
11. |
Fit the crankcase ventilation to the intake manifold.
|
12. |
Fit the brake vacuum hose to the intake manifold.
|
13. |
Plug in the injector connectors and fit the bracket.
|
14. |
Reposition the corner bracket and fit the bolts.
|
15. |
Plug in the atmospheric pressure sensor connector.
|
16. |
Fit the cable duct to the intake manifold.
|
17. |
Plug in the engine control module connectors (608A and 608B).
|
18. |
Fit the ground cable of the engine control module.
|
19. |
Plug in the connectors of the camshaft position sensor and the camshaft solenoid valve.
|
20. |
Fit the wiring harness to the camshaft cover using new cable ties.
|
21. |
Secure the ground cable to the wiring harness.
|
22. |
Plug in the coolant temperature sensor connector and press down the heat shield.
|
23. |
Fit ignition coils 2, 4 and 6. Plug in the connectors.
|
24. |
Fit the left grounding point.
|
25. |
Fit the power steering fluid reservoir's bolt.
Tightening torque 10 Nm (7 lbf ft) |
26. |
Fit the front secondary air pipe complete with valve and bracket. Use a new gasket.
Tightening torque to exhaust manifold: 22 Nm (16 lbf ft) Tightening torque, bracket: 65 Nm (48 lbf ft) |
27. |
Fit the bleeder pipe.
Tightening torque 10 Nm (7 lbf ft) |
28. |
Fit
Heat shield between engine and trubo
.
|