SAAB WIS ONLINE

Delivery line for power steering, B207, 4WD, RHD

Delivery line for power steering, B207, 4WD, RHD

Important

Scrupulous cleanliness must always be observed during all work with hydraulic components.


Important

Always use wing covers when working in the engine bay.


To remove


1. Lift off the battery cover and disconnect the negative battery cable.

2. Clamp the return hose using 30 07 739 Hose pinch-off pliers.

3. Detach the power steering pipe (A) from the power steering pump.


4. Undo the delivery hose's clip (B).

5. Raise the car.

6. Remove the Bumper shell, front .

7. Suspend the radiator assembly from the radiator member with two 83 95 212 Straps .


8. Remove the right-hand air shield (B).


9. Remove propeller shaft .

10. Remove the screw (A) holding the front torque arm to the subframe.


11. Remove the bolts (B) holding the rear torque rod bracket to the subframe.


12. Remove the steering shaft joint (A) from the steering gear.


13. Cars with Xenon lights: Remove the clip (A) for the level sensor's wiring harness.


14. Position 83 95 311 Trolley lift with 83 94 801 Parent fixture and 83 96 137 Centring tool, subframe - body .


15. Remove the front part of the wing liner (A) and bend it out of the way.


16. Remove the subframe bolts (B) on both sides. Detach the stays (C) from the body.

17. Lower the subframe approx. 100 mm (4 in).

18. Position a receptacle under the car. Remove the heat shield (A) and delivery line (B) from the steering gear and plug the connection.


19. Remove the delivery line from the clips (A) on the subframe.


20. Remove the clamps (A).


21. Remove the delivery line (B).


To fit


1. Fit the power steering pipe (B) and cooling circuit clamps (A).


2. Fit the delivery line in the clamps (A) on the subframe.


Important

Make sure that the delivery line is fitted in the lower of the two connections. The steering gear will be destroyed if the lines are mixed up!


3. Fit the delivery line (A) to the steering gear. Use a new O-ring.

Tightening torque 32 Nm (24 lbf ft)


4. Fit the heat shield (B).

5. Wipe clean any spilled oil from the subframe.

6. Raise the subframe and fit 83 96 137 Centring tool, subframe - body against the guide holes in the body. Fit the stays (C) and tighten the bolts (B).

Tightening torque: subframe 75 Nm +135° (55 lbf ft + 135°)

Tightening torque, stay: 90 Nm +45° (67 lbf ft + 45°)


7. Lower and pull away the trolley lift. Fit the front parts (A) of the wheel arch liners.

8. Cars with Xenon lights: Fit the clip (A) for the level sensor's wiring harness.


9. Fit the steering shaft joint (A) to the steering gear. Clean the threads and apply Threadlock, Loctite 242 to the threads.

Tightening torque 30 Nm (22 lbf ft)


10. Remove the straps.

11. Fit the front torque rod's bolt (A).

Tightening torque: 60 Nm + 90° (50 lbf ft + 90°)


12. Fit the bolts (B) to the rear torque rod's bracket.

Tightening torque, M10: 65 Nm (48 lbf ft)

Tightening torque, M12: 120 Nm (88 lbf ft)


13. Fit the propeller shaft .

14. Fit the right-hand air shield (B).


15. Fit the Bumper shell, front .

16. Lower the car to the floor.

17. Fit the power steering pipe (A) to the power steering pump using a new washer and the hose's clip (B).

Tightening torque 32 Nm (24 lbf ft)


18. Remove the hose pinch-off pliers.

19. Connect the negative battery cable and fit the battery cover.

20. Top up with power steering fluid and bleed the power steering system, see Bleeding and filling the power steering system . Check the sealing integrity.

21. Carry out Procedures after disconnecting the battery .