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Control Valve Body Assembly Installation

Control Valve Body Assembly Installation

Output Speed Sensor and Valve Body Installation


Output Speed Sensor and Valve Body Installation

Callout Component Name
1 1-2-3-4 Clutch Fluid Passage Seal
2 A/Trans Output Speed Sensor Assembly
3 A/Trans Output Speed Sensor Assembly Bolt M6 x 25 Refer to Fastener Caution .

Tighten

12 Nm (9 lb ft)
4 Control Valve Body Assembly
5 Manual Valve
Note
• Align the manual valve to the detent lever assembly.

• Removing the manual shaft assembly pin will aid in aligning the manual valve to the detent lever. Install the manual shaft pin after the valve body assembly is installed using DT 41229 pin installer , if it was not installed previously. Refer to Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal .


Special Tools

DT 41229 Manual Shaft Pin Installer For equivalent regional tools, refer to Special Tools .


Control Valve Body Bolts Installation


Control Valve Body Bolts Installation

Callout Component Name
1 Manual Shaft Detent Assembly
Note

Ensure proper alignment of the detent assembly to the detent lever assembly with position switch while tightening the bolt. The detent assembly can move and hit the valve body assembly that could cause improper engagement with the detent lever assembly.


2 Control Valve Body Bolt M6 x 65 (Qty: 8) Refer to Fastener Caution .

Procedure

Tighten in sequence.

Tighten

12 Nm (9 lb ft).
3 Control Valve Body Bolt M6 x 55 (Qty: 2)

Procedure

Tighten in sequence.

Tighten

12 Nm (9 lb ft).


Filter Plate Installation


Filter Plate Installation

Callout Component Name
1 Control Solenoid Valve Assembly Filter Plate
Warning

Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.


Note

Install a NEW filter plate to prevent fluid leaks past the oil seals.




Control Solenoid (w/Body and TCM) Valve Assembly Installation


Control Solenoid (w/Body and TCM) Valve Assembly Installation

Callout Component Name
Refer to Fastener Caution .

Preliminary Procedures

Install all bolts before tightening, then tighten in sequence to 12 Nm (9 lb ft).
1 Control Solenoid (w/Body and TCM) Valve Assembly
Warning

Do not drop the control solenoid with body and transmission control module (TCM) valve assembly. Internal damage can occur if the control solenoid with body and TCM valve assembly is dropped. DO NOT reuse the control solenoid with body and TCM valve assembly if it is dropped.


2 Control Solenoid Valve Spring
Note
• If the control solenoid spring is missing or improperly installed, the TCM may overheat causing the TCM to shut down. The transmission will default to 3rd or 5th gear.

• Insert tab of spring into slot on spacer plate, then rotate into position.


3 Control Valve Body Bolt M6 x 80 (Qty: 4)
4 Control Valve Body Bolt M6 x 55 (Qty: 1)
5 Control Valve Body Bolt M6 x 95 (Qty: 3)
6 Control Valve Body Bolt M6 x 42 (Qty: 1)
7 Control Valve Body Bolt M6 x 65 (Qty: 2)


Wire Routing and Connector Locations


Wire Routing and Connector Locations

Callout Component Name

Preliminary Procedures

Route all wires as shown.
1 Shift Position Switch Connector
2 Output Speed Sensor Connector
3 Input Speed Sensor Connector


Control Valve Body Cover Installation


Control Valve Body Cover Installation

Callout Component Name
1 Control Valve Body Cover Wiring Connector Hole Seal
Note

Holes in the seal must face down.


2 Control Valve Body Cover Assembly Gasket
3 Control Valve Body Cover Assembly
4 Control Valve Body Cover Bolt M6 x 30 (Qty: 12) Refer to Fastener Caution .

Procedure

Tighten in sequence.

Tighten

12 Nm (9 lb ft).
5 Control Valve Body Cover Stud M6 x 30 (Qty: 2)

Procedure

Tighten in sequence.

Tighten

12 Nm (9 lb ft).