Front Wheel Drive Shaft Outer Joint and Boot Replacement
Front Wheel Drive Shaft Outer Joint and Boot Replacement |
Special Tools
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CH 48894
Drive Axle Boot Clamp Pliers
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DT 35910
Drive Axle Seal Clamp Pliers
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For equivalent regional tools, refer to Special Tools .
Note | ||
The outer Constant Velocity Joint is not serviced separately. If the CV joint is found to have excessive wear or damage, replace the wheel drive shaft as an assembly. |
Removal Procedure |
1. |
Remove the wheel drive shaft from the vehicle. Refer to
Front Wheel Drive Shaft Replacement
.
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2. |
Clamp the drive axle shaft in a soft jawed vice.
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4. |
Use a pair of side cutters to remove and discard the boot clamp (4) from the boot (3) and the wheel drive shaft (5). Discard the boot clamp. Replace with NEW clamps.
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5. |
Using a block of wood and a hammer, remove the CV joint (2) from the wheel drive shaft (1).
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6. |
Remove the boot (1) from the wheel drive shaft (2).
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Installation Procedure |
1. |
Position the boot (1) on the wheel drive shaft (2).
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2. |
Ensure that the boot (1) is properly seated in the groove (2) in the wheel drive shaft (3).
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3. |
Place approximately half of the lubricant (2) inside the CV boot (1) and other half in the CV joint (3).
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4. |
Using a block of wood and a hammer, install the CV joint on the wheel drive shaft (1).
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5. |
Install the inboard boot clamp (4) on the boot (3) and the wheel drive shaft (5).
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6. |
Install the outboard boot clamp (2) on the boot (3) and the CV joint housing (1).
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7. |
Using the DT 35910 pliers (1), close the clamp (2) until the gap (3) measures 2.15 mm (0.85 in) . |
8. |
Using the CH 48894 pliers (1), close the boot clamp (3). |
9. |
Remove the wheel drive shaft from the bench vise.
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10. |
Move the CV joint in a circular motion 4 to 5 times to distribute the lubricant.
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11. |
Install the wheel drive shaft in the vehicle. Refer to
Front Wheel Drive Shaft Replacement
.
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