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Brake Pedal Assembly Replacement

Brake Pedal Assembly Replacement

Removal Procedure

Note

Move the adjustable pedal assembly to the full forward, front of vehicle position prior to removing components. Failure to place the adjustable pedal assembly in the full forward position may result in incorrect accelerator and brake pedal step-over height and improper adjustable pedal function.



1. Move the adjustable pedal assembly to the full forward, front of vehicle position.

2. Turn the ignition to the OFF position.

3. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement .

4. Remove the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement .

5.
Note

Do not reuse the power vacuum brake booster pushrod retainer.


Release the power vacuum brake booster pushrod retainer (1) from the brake pedal by pulling the brake pedal rearward.


6. Discard the power vacuum brake booster pushrod retainer.

7. Disconnect the accelerator pedal position sensor electrical connector.

8. Disconnect the adjustable pedal assembly electrical connector.

9. Remove the power vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement .

10. Remove the brake pedal assembly nuts (1).


11. Remove the adjustable pedal assembly.


Installation Procedure


1. Install the adjustable pedal assembly.

2. Refer to Fastener Caution .

Install the adjustable pedal assembly nuts (1) and tighten to 21 Nm (15 lb ft) .


3. Install the power vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement .

4. Install a new power vacuum brake booster pushrod retainer to the power vacuum brake booster pushrod.


5.
Note

Ensure the power vacuum brake booster pushrod retainer is fully seated in the brake pedal arm.


Connect the power vacuum brake booster pushrod retainer (1) to the brake pedal.

6. Connect the adjustable pedal assembly electrical connector.

7. Connect the accelerator pedal position sensor electrical connector.

8. Install the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement .

9. Install the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement .