SAAB WIS ONLINE

Liftgate Window Replacement

Liftgate Window Replacement



Special Tools

• J 24402-A Glass Sealant (Cold Knife) Remover

• J 39032 Stationary Glass Removal Tool

• Use a urethane adhesive systems which meet GM Specification GM 3651G


Removal Procedure


1. Refer to Cracked Window Warning .

Note

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.


Open the liftgate.

2. Remove the liftgate lower trim. Refer to Liftgate Lower Trim Finish Panel Replacement .

3. Disconnect the electrical connectors from the liftgate window rear defogger.

4. Remove the rear window wiper arm. Refer to Rear Window Wiper Arm Replacement .

5. Remove the liftgate side appliques. Refer to Liftgate Side Applique Replacement .

6. Remove the rear spoiler. Refer to Rear End Spoiler Replacement .

7. Refer to Defroster Outlet Warning .

Cover the following parts to protect from broken glass:

• Upper dash pad

• Defroster outlets and A/C outlets

• Seats and carpeting

8. Refer to Glass and Sheet Metal Handling Warning .

Using a utility knife, carefully cut the lace (1) from the sides and the top edge of the window to access the urethane adhesive bead, if equipped.


9.
Note

Keep the cutting edge of the tool against the window.


Remove the window from the urethane adhesive.


• Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.

• The only suitable lubrication is clear water.

• Use J 24402-A , J 39032 , or equivalent to remove the window.

10.
Note

Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.


If necessary, use a long utility knife or similar tool to remove the bottom corners of the window from the urethane adhesive.

11.
Note

If the retainers are cut off when removing the window (1) it will be necessary to tape the it in place.


With the an assistant, remove the window (1) from the vehicle.



Installation Procedure


1. Install the liftgate window into the opening. Refer to Adhesive Installation of Liftgate Windows .

2. Install the liftgate side appliques. Refer to Liftgate Side Applique Replacement .

3. Install the rear spoiler. Refer to Rear End Spoiler Replacement .

4. Install the rear window wiper arm. Refer to Rear Window Wiper Arm Replacement .

5. Connect the liftgate window rear defogger electrical connectors .

6. Install the liftgate lower trim. Refer to Liftgate Lower Trim Finish Panel Replacement .

7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

8. Close the liftgate.