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Test readings, control module connections

Test readings, control module connections




Scope

Readings and directions for measuring control module voltage levels can be found under this heading.

Remember:


• Note the test conditions and use common sense when assessing the test result.

• The specified readings are with the ignition in position ON unless otherwise stated.

• First check that the control module has a power supply and is grounded.

• Then check all sensor inputs and signals from other systems.

• Finally, check the control module outputs. Remember that the readings do not determine whether the actuator is working.

• If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which should be checked more thoroughly.

• The specified test readings refer to those obtained with a calibrated Fluke 88/97.

• Test readings in % (+) and ms (+) show the pulse ratio and pulse duration of the signal. A test instrument capable of giving pulse ratio and pulse duration readings must be used. The (+) sign indicates a positive trigger pulse, TRIG+.



Control module connector


Pin No.

Cable colour

Component/

function

In/Out

Test conditions

Across

Test reading

See

1

YE/RD

Courtesy / floor lighting

Out

Door open

1-57

B+

Lighting and signalling systems





2

BU/WH

Luggage compartment lighting

Out

Boot lid/tailgate open

2-57

B+

Lighting and signalling systems



3

BU/RD

Hazard flashers, switch

In

Switch depressed (closed)

3-26

B+

Lighting and signalling systems



4

GN/GY

Dipped beam relay

Out

Light switch in pos. 2.

Ignition ON

4-26

B+

Lighting and signalling systems



5

WH

I-bus (-)

In/Out

Bus active

5-57

2-3V



6



No connection











7

OG

Ignition +B, logic

In

Key turned in ignition switch

7-57

B+

,

8



No connection











9

BU/GN

A/C pressure sensor in

In

Ignition ON

9-54

0.4-4.6 V (2-30 bar)

Heating and ventilation, A/C



10

BU/WH

Evaporation temperature sensor. Power supply

In

Ignition ON

10-30

6°C = 2.8-3.7V

Heating and ventilation, A/C



11

OG/WH

Main beam relay

Out

Main beam, light switch in pos. 2.

Ignition ON

11-26

B+

Lighting and signalling systems



12

YE/RD

Rear window intermittent wiper, relay

Out

Activate with diagnostic instrument

12-26

B+

Wash/wipe systems



13



No connection











14

GN

I-bus (+)

In/Out

Bus active

14-57

2-3V



15

BU/YE

Light switch, pos. 2

In

Light switch in pos. 2.

Ignition ON

15-57

B+

Lighting and signalling systems



16

BK/RD

Rear fog lights, switch

In

Light switch in pos. 2.

Ignition ON. Hold switch depressed (closed)

16-57

B+

Lighting and signalling systems



17



No connection











18

GN/YE

Electrically heated rear window from MCC

In

Hold switch depressed (closed)

18-57

B+

Glass, windows and mirrors



19

RD/BK

Rear window intermittent wiper, switch

In

Ignition ON. Switch in intermittent position.

19-57

B+

Wash/wipe systems



20

WH

Direction indicators LH, switch

In

Switch to the left.

20-57

B+

Lighting and signalling systems



21

GN

Intermittent wiper, switch

In

Ignition ON. Switch in intermittent position.

21-57

B+

Wash/wipe systems



22

RD

Direction indicators, power supply +30

In

Always +30.

22-57

B+

Lighting and signalling systems



23

GN/RD

Interior lighting

Out

Door open

23-57

B+

Lighting and signalling systems



24

RD

Comfort lighting in cabin, power supply +30

In

Always +30

24-57

B+



25

RD/WH

Rear fog light, lamp

Out

Light switch in pos. 2.

Ignition ON. Hold switch depressed (closed).

25-57

B+

Lighting and signalling systems



26

RD

DICE, power supply +30

In

Always +30

26-57

B+



27

YE

Headlamp wiper, relay

Out

Activate with diagnostic instrument.

26-27

B+

Wash/wipe systems



28

BU

Diagnostics KW 2000

In/Out

Communication with DICE or a bus system

28-57

11V

,

29

GN

Front fog lights, relay

Out

Market dependent or activate with diagnostics tool.

26-29

B+

Lighting and signalling systems



30

GN/RD

Evaporator temperature sensor, ground

In

Always

26-30

B+

Heating and ventilation, A/C



31

VT

Ignition +54, logic

In

Key in “ON” position

31-57

B+



32



No connection











33

GN/GY

Intermittent wiper potentiometer, ground

In

Always

26-33

B+

Wash/wipe systems



34



No connection











35

RD/WH

Radiator fan, low speed, relay

Out

Activate with diagnostic instrument

26-35

B+

Cooling system

LINK.



36



No connection











37



No connection











38

BU/YE

A/C pressure sensor, power supply

Out

Ignition ON

38-57

5V

Heating and ventilation, A/C



39

PK

Light switch in zero position

In

Light switch in zero position. Ignition ON

39-57

B+ (fuse 35 fitted)

0V (fuse 35 not fitted)

Lighting and signalling systems



40



No connection











41

BK/VT

Main/dipped beam

In

Move stalk switch to farthest position

41-57

B+

Lighting and signalling systems



42

GY/WH

Rear window washer, switch

In

Ignition ON. Switch activated.

42-57

B+

Wash/wipe systems



43



No connection











44

YE

Direction indicators RH, switch

In

Switch to the right

44-57

B+

Lighting and signalling systems



45

GN

Reversing-light switch

In

Reverse gear selected

45-57

B+

Lighting and signalling systems



46

RD

Map/cabin lighting, power supply +30

In

Always +30

46-57

B+

Lighting and signalling systems



47

YE/GY

Direction indicators RH, lamp

Out

Switch to the right

Ignition ON

47-57

B+

Lighting and signalling systems



48

RD

Rear fog light, power supply +30

In

Always +30

48-57

B+

Lighting and signalling systems



49

BU/WH

Button illumination

Out

Light switch in pos. 2.

Ignition ON. Rheostat in max. position.

49-57

PWM 3.5V to B+

Lighting and signalling systems



50



No connection











51

GN/WH

Radiator fan, high, relay 2

Out

Activate with diagnostic instrument

26-51

B+

Cooling system





52

BU/WH

Electrically heated rear window, relay

Out

Ignition ON. Hold switch depressed (closed).

26-52

B+

Glass, windows and mirrors



53

GY/WH

Radiator fan, high, relay 1

Out

Activate with diagnostic instrument.

26-53

B+

Cooling system





54

OG

A/C pressure sensor, ground

In

Always

26-54

B+

Heating and ventilation, A/C



55

WT/WH

Intermittent wiper, rheostat

In

Ignition ON

55-57

2 sec: 0V 15 sec: 6.3V

Wash/wipe systems



56



No connection











57

BK

ground

In

Always

57-B+

B+



58

BU/RD

Intermittent wiper, relay

Out

Activate with diagnostic instrument.

58-B+

B+

Wash/wipe systems



59



No connection











60



No connection











61



No connection











62

BU

Front fog lights, switch

In

Ignition ON. Hold switch depressed (closed).

62-57

B+

Lighting and signalling systems



63

YE/BK

Front wiper, park position

In

Windscreen wiper not in parked position.

Ignition ON

63-57

B+

Wash/wipe systems



64

BU/RD

Ignition +15, logic

In

Ignition ON

64-57

B+



65

GN/WH

A/C request MCC

In

Ignition ON

Hold A/C switch depressed (closed).

65-57

B+

Heating and ventilation, A/C



66



No connection











67



No connection











68

YE

Windscreen washers, switch

In

Ignition ON. Switch activated.

68-57

B+

Wash/wipe systems



69

YE/WH

Direction indicators LH, lamp

Out

Ignition ON. Switch to the left.

69-57

B+

Lighting and signalling systems



70

RD/WH

Reading lamp

Out

Ignition ON

70-57

B+

Lighting and signalling systems