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Charge air cooler, 4-cyl.

Charge air cooler, 4-cyl.

To remove


1. Remove the radiator, 4-cyl.


2. Raise the car.

3. Remove the charge air cooler's bracket from the oil cooler.

4. Suspend the oil cooler from the charge air cooler's bracket by means of cable ties.

5. Lower the car to the floor.

6. Undo the hose clips on the charge air cooler's inlet and outlet connections. Remove the hoses. Remove the fasteners securing the charge air cooler to the body.


7. Remove the front grille.


8. Remove the headlamps and direction indicators and set aside.

9. Suspend the capacitor with a cable tie, part No. 83 95 212.

10. Remove the charge air cooler's bracket from the condenser.

11. Lift out the charge air cooler.


To fit

Note

Spray the connector with Kontakt 61 contact cleaner, part No. 30 04 520.



1. Lift the charge air cooler into position.


2. Fit the fasteners securing the charge air cooler to the body.

3. Fit the fasteners securing the charge air cooler to the condenser.

Tightening torques:

Charge air cooler/condenser 8 Nm (6 lbf ft)


4. Detach the cable ties around the condenser.

5. Fit the hose clips to the charge air cooler's inlet and outlet.


6. Fit the radiator, see Radiator, 4-cyl. .

7. Fit the headlight and direction indicator.

Tightening torques:

Screw for direction indicator, hole fitting 1.5 Nm (1 lbf ft)

8. Refit the front grille.


9. Raise the car.

10. Undo the cable ties and fit the oil cooler.

11. Fit the lower front cover.


12. Lower the car to the floor.

13. Check the headlight alignment.