Radiator Replacement (LDK/A20NHT)
Radiator Replacement (LDK/A20NHT) |
Removal Procedure |
1. |
Turn the ignition OFF. |
2. |
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
3. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
4. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
5. |
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
6. |
Remove the radiator air side baffle and radiator air lower baffle.
|
7. |
Remove the air conditioning compressor and the condenser hose and the air conditioning evaporator hose. Refer to Air Conditioning Compressor and Condenser Hose Replacement (A20NHT/LDK) Air Conditioning Compressor and Condenser Hose Replacement (LBS/A20DTH) Air Conditioning Compressor and Condenser Hose Replacement (LAU/A28NER) and Air Conditioning Evaporator Hose Assembly Replacement (LDK/A20NHT) Air Conditioning Evaporator Hose Assembly Replacement (LAU/A28NER) Air Conditioning Evaporator Hose Assembly Replacement (LBS/A20DTH) . |
8. |
Remove the radiator inlet hose (1) from the radiator.
|
9. |
Remove the engine coolant fan motor wiring harness from the radiator.
|
10. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
11. |
Remove the bracket of the power steering fluid cooler. Refer to Power Steering Fluid Cooler Replacement . |
12. |
Vehicles equipped with an automatic transmission, remove the upper transmission fluid cooler pipe and the lower transmission fluid cooler pipe from the radiator. |
13. |
Remove the charge air cooler. Refer to
Charge Air Cooler Radiator Replacement (LDK/A20NHT)
Charge Air Cooler Radiator Replacement (Diesel)
Charge Air Cooler Radiator Replacement (LAU/A28NER)
.
|
14. |
With the aid of an assistant, remove the radiator support brackets.
|
15. |
Remove the radiator wiring harness connectors (1).
|
16. |
Remove the radiator (1).
|
17. |
Remove the engine coolant fan shroud from the radiator. Refer to
Engine Coolant Fan Shroud Replacement (Diesel)
Engine Coolant Fan Shroud Replacement (LDK/A20NHT)
Engine Coolant Fan Shroud Replacement (LAU/A28NER)
.
|
Installation Procedure |
Note | ||
Ensure that all the hoses, wires, pipes and shock modules clear the vehicle during the installation process. |
1. |
Install the engine coolant fan shroud to the radiator. Refer to
Engine Coolant Fan Shroud Replacement (Diesel)
Engine Coolant Fan Shroud Replacement (LDK/A20NHT)
Engine Coolant Fan Shroud Replacement (LAU/A28NER)
.
|
2. |
With the aid of an assistant, install the radiator (1).
|
3. |
Refer to
Fastener Caution
.
Install the radiator fastener (1) and tighten the to 25 Nm (15 lb ft) . |
4. |
Install the charge air cooler. Refer to
Charge Air Cooler Radiator Replacement (LDK/A20NHT)
Charge Air Cooler Radiator Replacement (Diesel)
Charge Air Cooler Radiator Replacement (LAU/A28NER)
.
|
5. |
Install the radiator wiring harness connectors.
|
6. |
Install the radiator outlet hose to the radiator.
|
7. |
Install the radiator inlet hose to the radiator.
|
8. |
Install the engine coolant fan motor wiring harness to the radiator.
|
9. |
Vehicles equipped with an automatic transmission, install the upper transmission fluid cooler pipe and the lower transmission fluid cooler pipe to the radiator.
|
10. |
Install the air conditioning compressor and the condenser hose and the air conditioning evaporator hose. Refer to
Air Conditioning Compressor and Condenser Hose Replacement (A20NHT/LDK)
Air Conditioning Compressor and Condenser Hose Replacement (LBS/A20DTH)
Air Conditioning Compressor and Condenser Hose Replacement (LAU/A28NER)
and
Air Conditioning Evaporator Hose Assembly Replacement (LDK/A20NHT)
Air Conditioning Evaporator Hose Assembly Replacement (LAU/A28NER)
Air Conditioning Evaporator Hose Assembly Replacement (LBS/A20DTH)
.
|
11. |
Install the radiator air side baffle and the radiator air lower baffle.
|
12. |
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
13. |
Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
14. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|