Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER)
Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER) |
Removal Procedure |
1. |
Remove the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
|
2. |
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
3. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
4. |
Remove the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
5. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
6. |
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
7. |
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
|
8. |
Remove the charge air cooler outlet hose. Refer to
Charge Air Cooler Outlet Hose Replacement (Diesel)
Charge Air Cooler Outlet Hose Replacement (LAU/A28NER)
.
|
9. |
Remove the engine coolant air bleed pipe. Refer to
Upper Intake Manifold Replacement
.
|
10. |
Remove the turbocharger coolant return pipe and hose (1).
|
11. |
Remove the power brake booster heat shield.
|
12. |
Remove the catalytic converter front heat shield (1).
|
13. |
Remove the transmission heat shield (1).
|
14. |
Remove the generator. Refer to
Generator Replacement (LDK/A20NHT)
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
.
|
15. |
Remove the engine oil cooler pipe fastener.
|
16. |
Remove the engine oil cooler pipe from the oil filter adapter.
|
17. |
Remove the secondary air injection pipe. Refer to
Secondary Air Injection Pipe Replacement
.
|
18. |
Remove the secondary air injection pump pipe. Refer to
Secondary Air Injection Pump Pipe Replacement
.
|
19. |
Remove the oil level indicator tube. Refer to
Oil Level Indicator Tube Replacement
.
|
20. |
Remove the 2 turbocharger oil feed pipe fittings (2, 6) and gaskets (1, 3).
|
21. |
Remove the turbocharger oil feed pipe fastener (4).
|
22. |
Remove the turbocharger oil feed pipe (5).
|
23. |
Remove the secondary air injection pump. Refer to
Secondary Air Injection Pump Replacement
.
|
24. |
Disconnect the knock sensor bank 2 electrical connector.
|
25. |
Remove the starter motor. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
26. |
Remove the turbocharger coolant feed pipe (1). Refer to
Turbocharger Coolant Feed Pipe Removal
.
|
Installation Procedure |
1. |
Install the turbocharger coolant feed pipe (1). Refer to
Turbocharger Coolant Feed Pipe Installation
.
|
2. |
Install the starter. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
3. |
Connect the knock sensor bank 2 electrical connector.
|
4. |
Install the secondary air injection pump. Refer to
Secondary Air Injection Pump Replacement
.
|
5. |
Install the turbocharger oil feed pipe (5).
|
6. |
Install the NEW turbocharger oil feed pipe fastener gaskets (1, 3).
|
7. |
Install the turbocharger oil feed pipe fastener (4).
|
8. |
Refer to
Fastener Caution
.
Install the 2 turbocharger oil feed pipe fittings (2, 6) and tighten the banjo screws to 30 Nm(22 lb ft) . |
9. |
Install the oil level indicator tube. Refer to
Oil Level Indicator Tube Replacement
.
|
10. |
Install the secondary air injection pump pipe. Refer to
Secondary Air Injection Pump Pipe Replacement
.
|
11. |
Install the secondary air injection pipe. Refer to
Secondary Air Injection Pipe Replacement
.
|
12. |
Install the engine oil cooler pipe to the oil filter adapter.
|
13. |
Install the engine oil cooler pipe fastener.
|
14. |
Install the generator. Refer to
Generator Replacement (LDK/A20NHT)
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
.
|
15. |
Install the transmission heat shield (1).
|
16. |
Install the catalytic converter front heat shield (1).
|
17. |
Install the power brake booster heat shield.
|
18. |
Install the turbocharger coolant return pipe and hose (1).
|
19. |
Install the engine coolant air bleed pipe. Refer to
Upper Intake Manifold Replacement
.
|
20. |
Install the charge air cooler outlet hose. Refer to
Charge Air Cooler Outlet Hose Replacement (Diesel)
Charge Air Cooler Outlet Hose Replacement (LAU/A28NER)
.
|
21. |
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
|
22. |
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
23. |
Install the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
24. |
Install the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
25. |
Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
26. |
Install the fuel injector sight shield . Refer to
Fuel Injector Sight Shield Replacement
.
|
27. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|