Transmission Replacement (FWD, LBS/A20DTH)
Transmission Replacement (FWD, LBS/A20DTH) |
Special Tools
• |
CH-49290
Centring Fixture Subframe-Engine
|
• |
CH-49647
Base Frame
|
• |
DT-47648
Fixture
|
• |
DT-48783
Special Socket
|
• |
DT-6388
Support
|
• |
EN-47649
Engine Bridge
|
• |
EN 47650
Retainer Plate
|
For equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Remove the engine cover. Refer to
Engine Shield Replacement
.
|
2. |
Remove the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
3. |
Remove the shift lever cable from the selector on the transmission. Refer to
Range Selector Lever Cable Replacement
.
|
4. |
Remove fasteners and brackets for the wiring harness on the transmission.
|
5. |
Remove the connector to the transmission control module.
|
6. |
Remove the upper transmission fasteners (1) using the
special socket
DT-48783.
|
7. |
Remove the ground cable and the upper fasteners to the starter motor. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
8. |
Support the engine with
engine bridge
EN-47649 and
retainer
EN-47650.
|
9. |
Remove the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
10. |
Remove the catalytic converter. Refer to
Catalytic Converter Replacement (LDK/A20NHT)
Catalytic Converter Replacement (LDK/A20NHT - AWD)
Catalytic Converter Replacement (LBS/A20DTH)
Catalytic Converter Replacement (LAU/A28NER)
.
|
11. |
Remove the rear transmission mount. Refer to
Transmission Rear Mount Replacement
.
|
12. |
Remove the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
13. |
Remove the starter motor. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
14. |
Remove the fasteners to the converter. Refer to
Torque Converter Replacement
.
|
15. |
Drain the transmission fluid. Refer to
Transmission Fluid Level and Condition Check
.
|
16. |
Remove the oil cooler hose connection from the transmission.
|
17. |
Pull out the left driveshaft from the transmission. Refer to
Front Wheel Drive Shaft Replacement - Left Side (GNA)
Front Wheel Drive Shaft Replacement - Left Side (GNB)
.
|
18. |
Pull out the right driveshaft from the intermediate shaft and remove the intermediate shaft. Refer to
Intermediate Shaft Replacement
.
|
19. |
Lower the vehicle.
|
20. |
Remove the fasteners to the transmission mount left side. Refer to
Transmission Mount Replacement - Left Side
.
|
21. |
Lower the engine enough to access the transmission.
|
22. |
Raise the vehicle.
|
23. |
Place the transmission fixture
DT-47648
fixture on
CH-49647
frame and attach to the transmission in the holes where the front and rear brackets are mounted.
|
24. |
Remove lower transmission fasteners (1) and (2).
|
25. |
Remove lower transmission fasteners (1) and (2).
|
26. |
Separate the transmission from the engine.
|
27. |
Secure the torque converter against falling, attach a
support
DT-6388.
|
28. |
Remove the transmission from the
fixture
DT-47648.
|
Installation Procedure |
1. |
Position the transmission at the
fixture
DT-47648.
|
2. |
Remove
DT-6388
holder and attach the transmission to the engine.
|
3. |
Lubricate the centering pin on the converter and the two guiding sleeves.
|
4. |
Refer to
Fastener Caution
.
Fit the transmission fasteners. |
• |
Tighten fastener (1) to
60 Nm (44 lb ft)
.
|
• |
Tighten fastener (2) to
40 Nm (30 lb ft)
.
|
5. |
Fit the transmission fasteners.
|
• |
Tighten fastener (1) to
60 Nm (44 lb ft)
.
|
• |
Tighten fastener (2) to
40 Nm (30 lb ft)
.
|
6. |
Fit the oil cooler hose connection to the transmission and tighten to
7 Nm (62 lb in)
.
|
7. |
Fit the torque converter. Refer to
Torque Converter Replacement
|
8. |
Fit the starter motor. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
9. |
Remove the
transmission fixture
DT-47648 and
basic frame
CH-49647.
|
10. |
Lower the vehicle.
|
11. |
Raise the engine to the correct level with the
engine bridge
EN-47649.
|
12. |
Install the fasteners to the transmission mount left side. Refer to
Transmission Mount Replacement - Left Side
.
|
13. |
Remove
engine bridge
EN-47649 and
retainer
EN-47650.
|
14. |
Fit the ground cable and the upper fasteners to the starter motor. Refer to
Starter Replacement (2.0L Diesel)
Starter Replacement (LDK/A20NHT)
Starter Replacement (LAU/A28NER)
.
|
15. |
Raise the vehicle.
|
16. |
Fit the rear transmission mount. Refer to
Transmission Rear Mount Replacement
.
|
17. |
Fit the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
18. |
Fit the intermediate shaft. Refer to
Intermediate Shaft Replacement
.
|
19. |
Fit the left driveshaft to the transmission. Refer to
Front Wheel Drive Shaft Replacement - Left Side (GNA)
Front Wheel Drive Shaft Replacement - Left Side (GNB)
.
|
20. |
Fit the catalytic converter. Refer to
Catalytic Converter Replacement (LDK/A20NHT)
Catalytic Converter Replacement (LDK/A20NHT - AWD)
Catalytic Converter Replacement (LBS/A20DTH)
Catalytic Converter Replacement (LAU/A28NER)
.
|
21. |
Fit the subframe. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
22. |
Fit the
CH- 49290
centring fixture to check alignment.
|
23. |
Lower the vehicle.
|
24. |
Fit upper transmission fasteners (1), using the
special socket
DT-48783 and tighten the fasteners to
60 Nm (44 lb ft)
.
|
25. |
Fit the shift lever cable from the selector on the transmission. Refer to
Range Selector Lever Cable Replacement
.
|
26. |
Fit the wiring harness to the transmission.
|
27. |
Fit the connector to the transmission control module.
|
28. |
Fit the battery tray. Refer to
Battery Tray Replacement (Diesel)
Battery Tray Replacement (LDK/A20NHT)
.
|
29. |
Fill the transmission fluid. Refer to
Transmission Fluid Level and Condition Check
.
|
30. |
Fit the engine cover. Refer to
Engine Shield Replacement
.
|
31. |
If the transmission is replaced, it"s necessary to make an adaption. Refer to
Transmission Adaptive Functions
.
|