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Engine Support Fixture (Bridge Retainer Frame LLU/A16LET)

Engine Support Fixture (Bridge Retainer Frame LLU/A16LET)



Special Tools

EN-47649 Engine Bridge

EN-47649-100 Engine Bridge Feet

EN-47650 Retainer Frame

EN-47650-250 Front Adapter

EN-47650-300 Rear Adapter


For equivalent regional tools, refer to Special Tools .

Assemble EN-47649 Engine Bridge


1. Install the EN-47649-100 engine bridge feet (4) to the EN-47649 engine bridge (1).


2. Tighten the mounting bolt (2) and the nut (6) on both sides.

Put the washer (5) under the nut on both sides.

3. Tighten the adjustment screw (3) when the EN-47649 engine bridge is adjusted vertical on both sides.


Assemble and Adjustment of EN-47650 Retainer Frame


Pre-assemble of the EN-47650-250 front adapter (1) by the following manufacturer's instructions.


Note

Pre-assemble the special tool assembly outside the vehicle, in accordance with the table.


Pre-assemble the EN-47650 retainer frame off the vehicle.



Measurement Specification
Measurement a

1450 mm (57.1 in)

Measurement b

610 mm (24.0 in)

Measurement c

265 mm (10.4 in)

Measurement d

150 mm (5.9 in)




1. Install the EN-47650-30 extension bars (1, 6) of the frame set onto the EN-47650 retainer frame.

2.
Note

The outer bars of the EN-47650 retainer frame MUST be arranged parallel.


Tighten the hexagons (2, 7) on both sides.

3. Adjust the height of the EN-47650 retainer frame.

Tighten the hexagons (3, 5) on both sides.

Adjust the height with the hexagons (4) on both sides.


Installation Procedure


1. Remove both wiring harness retainer from both front compartment rails.

2. Use the long arm (1) of the EN-47650-300 rear adapter for this operation.


3.
Warning

To avoid paint damage, use protective covers on the fenders.


Note

Do NOT tighten fasteners of EN-47650-300 rear adapter.


Install the EN-47650-300 rear adapter (1) to the hole (2) in the front compartment rail.


4. Remove the engine wiring harness connectors from the headlamp mount panel reinforcement - left side.


5. With the aid of an assistant, install the EN-47650 retainer frame (1) to the vehicle. If necessary readjust the EN-47650 retainer frame (1) for appropriate fitting.

6. Tighten the rear side of the EN-47650 retainer frame :


6.1. Insert the safety pins (2) through the EN-47650-300 rear adapters and the side bar to prevent movement.

6.2. Tighten the EN-47650 retainer frame to the EN-47650-300 rear adapters with the mounting bolts (1).

6.3. Tighten the bolts (3, 4).

6.4. Tighten the outer bolts (1) of the EN-47650-300 rear adapters.


6.5. Re-tighten ALL the hexagons of the EN-47650 retainer frame.

7. Tighten the front left side of the EN-47650 retainer frame :


7.1. Align the hook (1) with the thumb wheel (4) to the upper tie bar.

7.2. Tighten the hook (1) to the upper tie bar, using the thumb wheel (2).

7.3. Tighten the bolts at the clamping piece (3).

8. Tighten the front right side of the EN-47650 retainer frame :


8.1. Align the hook (1) with the thumb wheel (4) to the upper tie bar.

8.2. Tighten the hook (1) to the upper tie bar, using the thumb wheel (2).

8.3. Tighten the bolts at the clamping piece (3).

9.
Note

The EN-47650-050 rail is the equipment of the EN-47650 retainer frame and enclosed in the EN-47650 retainer frame tool kit.


Install the EN-47650-050 rail (4) to the EN-47650 retainer frame.

Secure the en-47650-050 rail (4) with the safety pins (3).


10.
Note

Secure the chain boxes with the hook chains on the outside of the engine bridge.


With the aid of an assistant, install the EN-47649 engine bridge (5) onto the EN-47650-050 rail (4).

Secure the EN-47649 engine bridge (5) with the safety pins (2).

11. When the tool assemble EN-47650 retainer frame and EN-47649 engine bridge is under load, adjust the complete assemble and retighten ALL the fasteners.


Removal Procedure


1.
Note

Secure the chain boxes with the hook chains on the outside of the engine bridge.


With the aid of an assistant, remove the EN-47649 engine bridge (5).

Remove the safety pins (2).


2.
Note

The EN-47650-050 rail is the equipment of the EN-47650 retainer frame and enclosed in the EN-47650 retainer frame tool kit.


Remove the EN-47650-050 rail (4) from the EN-47650 retainer frame.

Remove the safety pins (3).

3. Remove the front right side of the EN-47650 retainer frame :


Loosen the bolts from the clamping piece (3).

Loosen the hook (1) with the thumb wheel (2) and turn the hook 90° from the upper tie bar.

4. Remove the front left side of the EN-47650 retainer frame :


4.1. Loosen the bolts at the clamping piece (3).

4.2. Loosen the hook (1) with the thumb wheel (2) and turn the hook 90° from the upper tie bar.

5. Loosen the rear side of the EN-47650 retainer frame :


5.1. Loosen the EN-47650 retainer frame from the EN-47650-300 rear adapters with the mounting bolts (1).

5.2. Remove the safety pins (2) from the EN-47650-300 rear adapters and the side bars.

6. With the aid of an assistant, remove the EN-47650 retainer frame (1) from the vehicle.


7. Install the engine wiring harness connectors to the headlamp mount panel reinforcement - left side.

8. Remove the EN-47650-300 rear adapter (1) from the front compartment rail.


9. Clean all contact surfaces (1) from the EN-47650 retainer frame on the upper tie bar.


10. Install both wiring harness retainer to both front compartment rails.