Engine Support Fixture (Engine Bridge, Retainer Frame-LLU/A16)
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Engine Support Fixture (Engine Bridge, Retainer Frame-LLU/A16)
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Special Tools
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EN-47649-100
Engine Bridge Feet
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EN-47650
Retainer Frame
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EN-47650-250
Front Adapter
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EN-47650-300
Rear Adapter
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For equivalent regional tools, refer to
Special Tools
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Assemble EN-47649 Engine Bridge
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Install the
EN-47649-100
engine bridge feet (4) to the
EN-47649
engine bridge (1).
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1.
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Tighten the mounting bolt (2) and the nut (6) on both sides.
Put the washer (5) under the nut on both sides.
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2.
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Tighten the adjustment screw (3) when the
EN-47649
engine bridge is adjusted vertical on both sides.
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Assemble and Adjustment of EN-47650 Retainer Frame
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Pre-assemble the
EN-47650-250
front adapter (1) by the following manufacturer's instructions.
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Note
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Pre-assemble the special tool assembly outside the vehicle, in accordance with the table.
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Pre-assemble the
EN-47650
retainer frame off the vehicle.
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Measurement
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Specification
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Measurement a
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1450 mm (57.1 in)
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Measurement b
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610 mm (24.0 in)
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Measurement c
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265 mm (10.4 in)
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Measurement d
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150 mm (5.9 in)
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1.
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Install the
EN-47650-30
extension bars (1, 6) of the frame set onto the
EN-47650
retainer frame.
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2.
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Note
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The outer bars of the
EN-47650
retainer frame MUST be arranged parallel.
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Tighten the hexagons (2, 7) on both sides.
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3.
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Adjust the height of the
EN-47650
retainer frame.
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Tighten the hexagons (3, 5) on both sides.
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Adjust the height with the hexagons (4) on both sides.
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1.
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Remove both wiring harness retainer from both front compartment rails.
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2.
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Use the long arm (1) of the
EN-47650-300
rear adapter for this operation.
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3.
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Warning
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To avoid paint damage, use protective covers on the fenders.
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Note
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Do NOT tighten fasteners of
EN-47650-300
rear adapter.
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Install the
EN-47650-300
rear adapter (1) to the hole (2) in the front compartment rail.
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4.
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Remove the engine wiring harness connectors from the headlamp mount panel reinforcement - left side.
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5.
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With the aid of an assistant, install the
EN-47650
retainer frame (1) to the vehicle. If necessary readjust the
EN-47650
retainer frame (1) for appropriate fitting.
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6.
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Tighten the rear side of the
EN-47650
retainer frame :
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6.1.
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Insert the safety pins (2) through the
EN-47650-300
rear adapters and the side bar to prevent movement.
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6.2.
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Tighten the
EN-47650
retainer frame to the
EN-47650-300
rear adapters with the mounting bolts (1).
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6.3.
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Tighten the bolts (3, 4).
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6.4.
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Tighten the outer bolts (1) of the
EN-47650-300
rear adapters.
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6.5.
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Re-tighten ALL the hexagons of the
EN-47650
retainer frame.
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7.
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Tighten the front left side of the
EN-47650
retainer frame :
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7.1.
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Align the hook (1) with the thumb wheel (4) to the upper tie bar.
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7.2.
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Tighten the hook (1) to the upper tie bar, using the thumb wheel (2).
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7.3.
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Tighten the bolts at the clamping piece (3).
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8.
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Tighten the front right side of the
EN-47650
retainer frame :
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8.1.
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Align the hook (1) with the thumb wheel (4) to the upper tie bar.
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8.2.
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Tighten the hook (1) to the upper tie bar, using the thumb wheel (2).
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8.3.
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Tighten the bolts at the clamping piece (3).
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9.
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Note
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The
EN-47650-050
rail is the equipment of the
EN-47650
retainer frame and enclosed in the
EN-47650
retainer frame tool kit.
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Install the
EN-47650-050
rail (4) to the
EN-47650
retainer frame.
Secure the
en-47650-050
rail (4) with the safety pins (3).
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10.
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Note
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Secure the chain boxes with the hook chains on the outside of the engine bridge.
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With the aid of an assistant, install the
EN-47649
engine bridge (5) onto the
EN-47650-050
rail (4).
Secure the
EN-47649
engine bridge (5) with the safety pins (2).
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11.
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When the tool assemble
EN-47650
retainer frame and
EN-47649
engine bridge is under load, adjust the complete assemble and retighten ALL the fasteners.
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1.
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Note
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Secure the chain boxes with the hook chains on the outside of the engine bridge.
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With the aid of an assistant, remove the
EN-47649
engine bridge (5).
Remove the safety pins (2).
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2.
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Note
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The
EN-47650-050
rail is the equipment of the
EN-47650
retainer frame and enclosed in the
EN-47650
retainer frame tool kit.
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Remove the
EN-47650-050
rail (4) from the
EN-47650
retainer frame.
Remove the safety pins (3).
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3.
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Remove the front right side of the
EN-47650
retainer frame :
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3.1.
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Loosen the bolts from the clamping piece (3).
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3.2.
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Loosen the hook (1) with the thumb wheel (2) and turn the hook 90° from the upper tie bar.
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4.
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Remove the front left side of the
EN-47650
retainer frame :
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4.1.
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Loosen the bolts from the clamping piece (3).
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4.2.
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Loosen the hook (1) with the thumb wheel (2) and turn the hook 90° from the upper tie bar.
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5.
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Loosen the rear side of the
EN-47650
retainer frame :
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5.1.
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Loosen the
EN-47650
retainer frame from the
EN-47650-300
rear adapters with the mounting bolts (1).
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5.2.
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Remove the safety pins (2) from the
EN-47650-300
rear adapters and the side bars.
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6.
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With the aid of an assistant, remove the
EN-47650
retainer frame (1) from the vehicle.
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7.
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Install the engine wiring harness connectors to the headlamp mount panel reinforcement - left side.
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8.
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Remove the
EN-47650-300
rear adapter (1) from the front compartment rail.
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9.
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Clean all contact surfaces (1) from the
EN-47650
retainer frame on the upper tie bar.
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10.
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Install both wiring harness retainer to both front compartment rails.
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