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Piston, Connecting Rod, and Bearing Cleaning and Inspection

Piston, Connecting Rod, and Bearing Cleaning and Inspection


Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools .



1. Remove the oil pan. Refer to Oil Pan Removal

2. Remove the connecting rod bearing cap (1).



2.1. Mark the installation position (1) of the connecting rod bearing cap.

2.2. Remove the 2 bolts.

2.3. Degrease the connecting rod bearing cap and wet the connecting rod bearing clip with engine oil.

3.
Note

Do not rotate the crankshaft.


Lay on plastigage. Refer to Adhesives, Fluids, Lubricants, and Sealers

Lay plastigage (flexible plastic thread) over the entire width of the connecting rod bearing journal.

4. Install the connecting rod bearing cap.

5. Refer to Fastener Caution .

Tighten the 2 bolts in three passes using the EN-45059 sensor kit:

5.1. First pass tighten to 35 Nm (26 lb ft) .

5.2. Second pass tighten to an additional 45 degrees

5.3. Third pass tighten to an additional 15 degrees

6. Remove the connecting rod bearing cap (1).

Remove the 2 bolts.


7.
Note

When reading the value, do not confuse millimeters and inches on the measuring scale (1).


Measure the connecting rod bearing play.


Compare the width of the flattened plastic thread with the measuring scale.

Permissible connecting rod bearing play: 0.019-0.071 mm (0.0007-0.0028 in).

8.
Note

Check markings on parts.


Install the connecting rod bearing cap.

Wet the connecting rod bearing journal and con-rod bearing clips with engine oil.

Renew the bolts.

9. Tighten the 2 bolts in three passes using the EN-45059 sensor kit:

9.1. First pass tighten to 35 Nm (26 lb ft)

9.2. Second pass tighten to an additional 45 degrees

9.3. Third pass tighten to an additional 15 degrees

10. Install the oil pan. Refer to Oil Pan Installation