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Upper Intake Manifold Replacement

Upper Intake Manifold Replacement



Callout Component Name

Preliminary Procedure

1. Drain the coolant. Refer to Cooling System Draining and Filling (LAU/A28NER) Cooling System Draining and Filling (LBS/A20DTH) Cooling System Draining and Filling (LHU/A20NFT) .

2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .

3. Remove the charge air cooler outlet air tube. Refer to Charge Air Cooler Outlet Air Tube Replacement .

4. Remove the throttle body module. Refer to Throttle Body Assembly Replacement .


1

Engine Coolant Air Bleed Pipe Fastener (Qty: 3)

Refer to Fastener Caution .

Tighten

10 Nm (89 lb in)

2

Engine Coolant Air Bleed Pipe Fastener (Qty: 2)

Procedure

Use GE-38185 hose clamp pliers to reposition the engine coolant air bleed pipe clamp.

Special Tools

GE-38185 Hose Clamp Pliers

For equivalent regional tools, refer to Special Tools .

3

Engine Coolant Air Bleed Pipe

4

Power Steering Fluid Reservoir Fastener (Qty: 2)

Tighten

4 Nm (35 lb in)

5

Wiring Harness Bracket Fastener (Qty: 2)

6

Wiring Harness Bracket

7

Fuel Injector Wiring Harness Bracket Fastener

8

Fuel Injector Wiring Harness Bracket

9

Upper Intake Manifold


Procedure

1. Remove the upper intake manifold. Refer to Upper Intake Manifold Removal (LAU or LBW) .

2. Install the upper intake manifold. Refer to Upper Intake Manifold Installation (LAU or LBW) .