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Shift Control Housing Seal Replacement

Shift Control Housing Seal Replacement


Special Tools

DT-527-A Adjuster

For equivalent regional tools, refer to Special Tools .

Removal Procedure


1. Remove the battery tray. Refer to Battery Tray Replacement (Diesel) Battery Tray Replacement (LHU/A20NFT) .

2. Remove the backup lamp switch. Refer to Backup Lamp Switch Replacement .

3. Release the surge tank.

4. Position the transmission into NEUTRAL and fix it with the DT-527-A adjusting tool

5. Release the manual transmission shift lever cable from the shift control housing and manual transmission selector and shift lever cable bracket. Refer to Selector Lever Cable Replacement .

6.
Note

Secure heater inlet hose and the heater outlet hose with a cable ties.


Get the both hoses by side.


7.
Note

Selector forks in the gearbox must not be moved - danger of damaging gearbox.


Remove the both fastener from the shift control housing (1).


8.
Note

The graphics are shown with the gearbox open for a clearer illustration.


Release the gear shift assembly.


9. Pull the gear shift assembly (2) 3 cm out the transmission and do not prescribe the shift fork (1).

10. Turn the gear shift assembly in clockwise 30-45 degrees.

11. Pull the gear shift assembly 5-6 cm out of the transmission and turn anti clockwise 30-45 degrees.

12.
Note

One of the graphics are shown with the gearbox open for a clearer illustration.


Tilting the gear shift assembly (1) back and pull with caution out of the transmission. Do not move the switch forks (2).


13. Check the switch forks, they must be everything in one position (1).


14. Remove the shift control housing seal (1) from shift control housing (2).



Installation Procedure


1. Install the NEW shift control housing seal to shift control housing.

2.
Note

Do not move the switch forks. By resisted again out move and from the front begin. Insert not by force.


Install the shift control housing.


• Tilting the shift control housing (1) back by direction of arrow.

• Slide with caution the shift control housing in the transmission.

3. If you feel a resisted than turn the gear shift housing in clockwise 30-45 degrees.


4. Insert the shift control housing 5-6 cm in the transmission.

5. Turn the gear shift housing (2) counterclockwise 30-45 degrees.


6. Insert the shift control housing 3 cm in the transmission (1).

There will be a light resistance.

7. Refer to Fastener Caution .

Install the both gear shift housing fastener and tighten to 20 Nm (14 lb ft) .

8. Remove the cable ties from the heater inlet and heater outlet hose.

9. Install the manual transmission shift lever cable to the shift control housing and manual transmission selector and shift lever cable bracket. Refer to Selector Lever Cable Replacement .

10. Remove DT-527-A pin.

11. Install the surge tank.

12. Install the backup lamp switch. Refer to Backup Lamp Switch Replacement .

13. Install the battery tray. Refer to Battery Tray Replacement (Diesel) Battery Tray Replacement (LHU/A20NFT) .

14. Check gears.