Replacing handbrake shoes
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Replacing handbrake shoes
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1.
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Lift the car and take off the back
wheel.
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2.
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Press the brake pistons back with a pair of grips.
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3.
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Remove the two brake caliper securing bolts.
Disconnect the brake pipe from the clip. Take care not to damage the brake pipe when
disconnecting it.
Clamp a welding clamp to the silencer and bind the brake caliper to it with a cable tie.
Also suspend the right-side brake caliper with a cable tie.
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4.
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Screw back the handbrake adjustment through the hole in the brake disc.
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5.
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Remove the return spring on the back side.
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6.
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Press the cable holder out of the bracket and remove the cable from the lever.
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7.
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Remove the brake discs.
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8.
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Use special tool 89 95 607 to remove the return springs and 89 96 647 for the
bracket pin.
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9.
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Remove the brake shoes, lever and adjusting unit.
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10.
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Check the lever and adjustment unit for wear.
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1.
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Position the brake shoes, lever
and adjusting nut on the shield.
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2.
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Use special tool 89 96 647 to fit the springs to the bracket pin and 89 95 607 to
fit the upper and lower return springs.
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3.
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Fit the brake disc, apply thread locking compound and tighten the securing bolts.
Tightening torque 10 Nm (7.4 lbf ft)
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4.
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Fit the handbrake cable to the lever.
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5.
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Fit the cable holder to the bracket.
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6.
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Fit the return spring.
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7.
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Fit the brake caliper and tighten the two securing bolts.
Tightening torque 80 Nm (59 lbf ft)
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8.
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Press the brake pipe into the clip.
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9.
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Adjust the brake shoes through the hole in the brake disc. Unscrew the shoes
until the disc locks. Then screw back until the disc is released.
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10.
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Carry out the same procedure as above and
to replace
the brake shoe on the other rear wheel.
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11.
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Fit the wheels and lower the car slightly.
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12.
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Check the handbrake operation. Pull up the handbrake to the 6th notch. The
wheels should then be locked.
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13.
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Adjust the cable equalisation (see
, or
).
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14.
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Lower the car and check the hydraulic brake system operation.
Depress the brake pedal to force out the brake shoes.
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