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Test readings, control module connections

Test readings, control module connections

Scope


The following pages contain values and directions for measuring signals and levels on the control module.

Remember


Note the test conditions, and use common sense when assessing the test results.

The specified readings are with the ignition in position ON unless stated otherwise.

First check that the control module is supplied with current and is grounded.

Then check all sensor inputs and signals from other systems.

Finally, check the control module outputs. Remember that the test readings do not indicate whether the actuator is working.

If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components that ought to be checked more thoroughly.


The test readings given apply to a calibrated Fluke 88/97.

The test readings show the signal's pulse ratio and pulse width. A test instrument with pulse ratio and pulse width measurement must be used. The (+) sign indicates a positive trigger pulse, TRIG+.





Important

The control module processor must not be in a state of rest when the control module connections are being tested. See .


Pin BOB no. Component/function In/Out Test conditions Across X-Y Test reading (V)
1 (K42)

1



Window switch, front right UP

In

Switch inactive

Switch active

1-18

0 V

12 V

2 (K42)

2



Window switch, front right DOWN

In

Switch inactive

Switch active

2-18

0 V

12 V

3 (K42)

3



Window switch, rear left UP

In

Switch inactive

Switch active

3-18

0 V

12 V

4 (K42)

4



Window switch, rear left DOWN

In

Switch inactive

Switch active

4-18

0 V

12 V

5 (K42)

5



Window switch, rear right UP

In

Switch inactive

Switch active

5-18

0 V

12 V

6 (K42)

6



Window switch, rear right DOWN

In

Switch inactive

Switch active

6-18

0 V

12 V

7 (K42)

7



Luggage compartment switch

In

Lid open

Lid closed

7-18

0 V

12 V

8 (K42)

8



No connection









9 (K42)

9



No connection









10 (K42)

10



DIAGNOSTICS K-lead

In/Out

Diagnostic tool connected

10-18

approx. 10 V

11 (K42)

11



Information bus SID unit

Out



11-18

Varying voltage 0-12 V

12 (K42)

12



Speed signal Right rear wheel

In

Rotate right rear wheel 1/2 rev/second

12-18

approx. 15 Hz

13 (K42)

13



No connection









14 (K42)

14



No connection









15 (K42)

15



Power supply potentiometers

Out



15-18

5 V

16 (K42)

16



No connection









17 (K42)

17



No connection









18 (K42)

18



Signal ground

In



18-52

< 0.1 V

19 (K42)

19



No connection









20 (K42)

20



No connection









21 (K42)

21



No connection







22 (K42)

22



Supply microswitch inactive position

Out



22-18

approx. 2.1 V

23 (K42)

23



Supply microswitch active position

Out



23-18

approx. 0.7 V

24 (K42)

24



Microswitch roof latch left

In

Active

Inactive

24-18

approx. 0.7 V

approx. 2.1 V

25 (K42)

25



Microswitch 5th bow left

In

Active

Inactive

25-18

approx. 0.7 V

approx. 2.1 V

26 (K42)

26



Microswitch soft top cover left

In

Active

Inactive

26-18

approx. 0.7 V

approx. 2.1 V

27 (K42)

27



Microswitch soft top storage left

In

Active

Inactive

27-18

approx. 0.7 V

approx. 2.1 V

28 (K42)

28



Switch soft top operation UP

In

Inactive

Active

28-18

0 V

12 V

29 (K42)

29



Ground potentiometers

In



29-18

< 0.1 V

30 (K42)

30



Main motor position potentiometer

In

Soft top in: top position bottom position

30-18

approx. 4 V

approx. 0.7 V

31 (K42)

31



5th bow position potentiometer

In

5th bow in: top position bottom position

31-18

approx. 4 V

approx. 0.7 V

32 (K42)

32



Soft top cover position potentiometer

In

Soft top cover in: top position

bottom position

32-18

approx. 4 V

approx. 1.2 V

33 (K42)

33



No connection









34 (K42)

34



No connection









35 (K42)

35



No connection









36 (K42)

36



No connection









37 (K42)

37



No connection









38 (K42)

38



Microswitch roof latch right

In

Active

Inactive

38-18

approx. 0.7 V approx. 2.1 V

39

39



No connection







40 (K42)

40



Microswitch soft top cover right

In

Active

Inactive

40-18

approx. 0.7 V approx. 2.1 V

41 (K42)

41



Microswitch soft top storage right

In

Active

Inactive

41-18

approx. 0.7 V approx. 2.1 V

42 (K42)

42



Switch soft top operation DOWN

In

Active

Inactive

42-18

12 V

0 V

1 (K20)

43



Main motor UP

Out

Motor inactive Motor running

43-52

0 V

12 V

2 (K20)

44



5th bow latch motor UNLOCKING

Out

Motor inactive Motor running

44-52

0 V

12 V

3 (K20)

45



No connection









4 (K20)

46



No connection









5 (K20)

47



No connection









6 (K20)

48



No connection









7 (K20)

49



No connection









8 (K20)

50



No connection







9 (K20)

51



+15

In



Batt+ - 51

< 0.5 V

10 (K20)

52



Power ground

In

Soft top in motion

52- Batt-

< 0.2 V

11 (K20)

53



Main motor DOWN

Out

Motor inactive Motor running

53-52

0 V

12 V

12 (K20)

54



5th bow latch motor LOCKING

Out

Motor inactive Motor running

54-52

0 V

12 V

13 (K20)

55



5th bow motor UP

Out

Motor inactive Motor running

55-52

0 V

12 V

14 (K 20)

56



5th bow motor DOWN

Out

Motor inactive Motor running

56-52

0 V

12 V

15 (K 20)

57



No connection







16 (K 20)

58



Soft top cover motor DOWN



Motor inactive Motor running

58-52

0 V

12 V

17 (K 20)

59



Soft top cover motor UP



Motor inactive Motor running

59-52

0 V

12 V

18 (K 20)

60



Luggage compartment lock motor



Motor inactive Motor running

60-52

0 V

12 V

19 (K 20)

61



Opening button in driver's door

In

Active

Inactive

61-18

12 V

0 V

20 (K 20)

62



+30

In

Soft top in motion

Batt+-62

< 0.5 V















1 (K20W)

63



Switch operating all windows UP

In

Active

Inactive

63-18

12 V

0 V

2 (K20W)

64



Switch operating all windows DOWN

In

Active

Inactive

64-18

12 V

0 V

3 (K20W)

65



No connection









4 (K20W)

66



No connection









5 (K20W)

67



No connection









6 (K20W)

68



No connection









7 (K20W)

69



No connection









8 (K20W)

70



No connection









9 (K20W)

71



No connection









10 (K20W)

72



No connection







11 (K20W)

73



Window motor rear left UP

Out

Window stationary

Window up

73-52

0 V

12 V

12 (K20W)

74



Window motor rear left DOWN

Out

Window stationary

Window down

74-52

0 V

12 V

13 (K20W)

75



Window motor front right UP

Out

Window stationary

Window up

75-52

0 V

12 V

14 (K20W)

76



Window motor front right DOWN

Out

Window stationary

Window down

76-52

0 V

12 V

15 (K20W)

77



Window motor rear right UP

Out

Window stationary

Window up

77-52

0 V

12 V

16 (K20W)

78



Window motor rear right DOWN

Out

Window stationary

Window down

78-52

0 V

12 V

17 (K20W)

79



Window switch front left DOWN

In

Active

Inactive

79-18

12 V

0 V

18 (K20W)

80



Window motor front left UP

Out

Window stationary

Window up

80-52

0 V

12 V

19 (K20W)

81



Window motor front left DOWN

Out

Window stationary

Window down

81-52

0 V

12 V

20 (K20W)

82



Window switch front left UP

In

Active

Inactive

82-18

12 V

0 V