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Secondary Fuel Tank Module Replacement

Secondary Fuel Tank Module Replacement


Special Tools

CH 48482 Fuel Tank Sender Wrench

For equivalent regional tools, refer to Special Tools .

Removal Procedure


1. Refer to Gasoline/Gasoline Vapors Warning .

Remove the fuel tank. Refer to Fuel Tank Replacement .

2. Disconnect the electrical connector (1).


3. Disconnect the evaporative emission line (2). Refer to Plastic Collar Quick Connect Fitting Service .

4. Using the CH 48482 wrench , remove the cam lock ring (1) by turning counterclockwise.


5. Partially raise the secondary fuel pump module and disconnect the crossover tube (1) by pulling back the plastic retaining tab (2).


6. Disconnect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service .


7. Remove the secondary fuel tank module (1) and the O-ring (2).



Installation Procedure


1. Install a NEW O-ring (2) and the primary fuel tank module (1).


2. Partially install the secondary fuel pump module and connect the crossover tube (1).


3. Connect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service .


4. Using the CH 48482 wrench , install the cam lock ring (1) by turning clockwise.


5. Connect the electrical connector (1).


6. Connect the evaporative emission line (2). Refer to Plastic Collar Quick Connect Fitting Service .

7. Install the fuel tank. Refer to Fuel Tank Replacement .