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Windshield Replacement

Windshield Replacement



Special Tools

• J 24402-A Glass Sealant Cold Knife Remover

• J 39032 Stationary Glass Removal Tool

• Use a urethane adhesive systems which meet GM Specification GM 3651G


Removal Procedure


1.
Note

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.


Open the hood.

2. Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement .

3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .

4. Remove the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .

5. Remove the interior windshield pillar garnish moldings. Refer to Windshield Garnish Molding Replacement .

6. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .

7. Refer to Defroster Outlet Warning .

Cover the following parts to protect from broken glass:

• Upper dash pad

• Defroster outlets and A/C outlets

• Seats and carpeting

8. Refer to Glass and Sheet Metal Handling Warning .

Using a utility knife, carefully cut the lace (1) from the sides and the top edge of the window to access the urethane adhesive bead, if equipped.


9.
Note

Keep the cutting edge of the tool against the window.


Remove the window from the urethane adhesive.


• Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.

• The only suitable lubrication is clear water.

• Use J 24402-A , J 39032 , or equivalent to remove the window.

10.
Note

Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.


If necessary, use a long utility knife or similar tool to remove the bottom corners of the windshield from the urethane adhesive.


11.
Note

If the retainers are cut off when removing the window (1) it will be necessary to tape the it in place.


With the an assistant, remove the windshield (1) from the vehicle.



Installation Procedure


1. Install the windshield into the opening. Refer to Adhesive Installation of Windshields .

2. Install the rearview mirror. Refer to Inside Rearview Mirror Replacement .

3. Install the interior windshield pillar garnish moldings. Refer to Windshield Garnish Molding Replacement .

4. Install the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .

5. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement .

6. Install the windshield wipers arms and blades. Refer to Windshield Wiper Arm Replacement .

7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

8. Close the hood.