Compressor (4-cyl)
| Compressor (4-cyl) | 
| To remove | 
| 1. | Place the car on a lift. | |
| 2. | Drain the refrigerant from the A/C system. See
        
         Draining and filling of refrigerant
        
        . | |
| 3. | Unplug the connector to the compressor located on the structure/console behind the right-hand headlamp.   | |
| 4. | Relieve the tension on the multigroove V-belt by compressing and locking the belt tensioner with a 3 mm Allen key. | |
| 5. | Disconnect the inlet hose with mass air flow sensor without unplugging the connector and move it to one side. | |
| 6. | Remove the heat shield from the exhaust manifold. | |
| 7. | Loosen and move the by-pass pipe and valve out of the way. | |
| 9. | Remove the fan cowling, 2 bolts and 2 locating grooves. | |
| 10. | Disconnect and fold away the pressure hose from the turbo.   | |
| 11. | Loosen the low-pressure pipe from the compressor and push it aside. Plug the openings.   | |
| 12. | Loosen the high-pressure pipe from the compressor and push it aside. Plug the openings. | |
| 13. | Raise the car and remove the air shields. Remove the multigroove V-belt from the compressor.   | |
| 14. | Unscrew the 3 compressor retaining screws, start with the top screw. | |
| 15. | Lift off the compressor from the mounting hook. | |
| To fit | 
 
    
    | 1. | Adjust the oil level in the compressor. See
       
        Filling and adjustment of compressor oil
       
       . | |
| 2. | Hang the compressor on the mounting hook. | |
| 3. | Screw on the compressor with retaining screws. Tightening torque, M8: 24 Nm (18 lbf ft) Tightening torque, M10, 40 Nm (30 lbf ft) | |
| 4. | Fit the multigroove V-belt on the pulley and release the belt tensioner. Check that it is positioned correctly. Mount the air shields and lower the car. | |
| 5. | Lubricate and fit the new O-rings to the compressor pipes.   | |
| 6. | Connect the high-pressure pipe to the compressor, 1 bolt. Tightening torque: 20 Nm (15 lbf ft) | |
| 7. | Connect the low-pressure pipe to the compressor, 1 bolt. Tightening torque: 20 Nm (15 lbf ft) | |
| 8. | Connect the pressure hose to the turbo.   | |
| 9. | Fit the fan cowling, 2 locating grooves and 2 bolts.   | |
| 10. | Put back the hose brackets and plug in the radiator fan connectors on the fan cowling. Cars with automatic transmission: Connect the oil cooler hose on the bottom of the fan cowling. | |
| 11. | Plug in the connector for the compressor and press it into the holder on the structure/console behind the right-hand headlamp.   | |
| 12. | Fit the by-pass pipe and valve. | |
| 13. | Fit the heat shield. | |
| 14. | Fit the inlet hose and mass air flow sensor. | |
| 15. | Evacuate the A/C system and fill with R134a refrigerant. See
       
        Draining and filling of refrigerant
       
       . | |
| 16. | Running in the compressor to distribute the compressor oil in the system: | |
| - | Activate the A/C and let it run for at least 2 minutes at engine speed <1500 rpm. | 
| 17. | Test run the A/C system. See
       
        Performance test, A/C system
       
       . | |

 
         
		