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Test readings, control module connections

Test readings, control module connections




Scope

Nominal values and instructions for measuring voltages on the control module can be found under the respective headings below.

Remember:


Note the test conditions and use common sense when assessing the test result.

The nominal test readings shown apply with the ignition switched ON unless otherwise stated.

First check that the control module has a power supply and is grounded.

Then check all sensor inputs and signals from other systems.

Finally, check the outputs. Remember that the test readings do not tell us whether or not the module is functioning properly.

If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which should be checked more thoroughly.

The specified test readings refer to those obtained with a calibrated Fluke 88/97.

Test readings % (+) and ms (+) show the pulse ratio and pulse duration of the signal. The test instrument used must be able to measure pulse ratio and pulse width. The (+) sign denotes a positive trigger pulse, TRIG+.



Control module connection


Pin no.

Component/

Function

In/Out

Test conditions

Across

Test reading

See

1

Courtesy / floor lighting

Out

Door open

1-57

B+

Lighting and signalling system





2

Luggage compartment lighting

Out

Boot lid open

2-57

B+

Lighting and signalling system



3

Hazard flashers, switch

In

Switch depressed (closed)

3-26

B+

Lighting and signalling system



4

Dipped beam relay

Out

Light switch in pos. 2.

Ignition ON

4-26

B+

Lighting and signalling system



5

I-bus (-)

In/Out

Bus active

5-57

2-3V



6

No connection











7

Ignition +B, logic

In

Key turned in ignition switch

7-57

B+

,

8

No connection











9

A/C pressure sensor in

In

Ignition ON

9-54

0.4-4.6 V (2-30 bar)

Heating and ventilation, A/C



10

Evaporation temperature sensor. Power supply

In

Ignition ON

10-30

6°C = 2.8-3.7V

Heating and ventilation, A/C



11

Main beam relay

Out

Main beam, light switch in pos. 2.

Ignition ON

11-26

B+

Lighting and signalling system



12

Rear window intermittent wiper, relay

Out

Activate with diagnostic tool

12-26

B+

Wash/wipe systems



13

No connection











14

I-bus (+)

In/Out

Bus active

14-57

2-3V



15

Light switch, pos. 2

In

Light switch in pos. 2.

Ignition ON

15-57

B+

Lighting and signalling system



16

Rear fog lights, switch

In

Light switch in pos. 2.

Ignition ON. Hold switch depressed (closed)

16-57

B+

Lighting and signalling system



17

No connection











18

Electrically heated rear window from MCC

In

Hold switch depressed (closed)

18-57

B+

Glass, windows and mirrors



19

Rear window intermittent wiper, switch

In

Ignition ON. Switch in intermittent position.

19-57

B+

Wash/wipe systems



20

Direction indicators LH, switch

In

Switch to the left.

20-57

B+

Lighting and signalling system



21

Intermittent wiper, switch

In

Ignition ON. Switch in intermittent position.

21-57

B+

Wash/wipe systems



22

Direction indicators, power supply +30

In

Always +30.

22-57

B+

Lighting and signalling system



23

Interior lighting

Out

Door open.

23-57

B+

Lighting and signalling system



24

Comfort lighting in cabin, power supply +30

In

Always +30

24-57

B+

Lighting and signalling system



25

Rear fog light, lamp

Out

Light switch in pos. 2.

Ignition ON. Hold switch depressed (closed).

25-57

B+

Lighting and signalling system



26

DICE, power supply +30

In

Always +30

26-57

B+



27

Headlamp wiper, relay

Out

Activate with diagnostic tool.

26-27

B+

Wash/wipe systems



28

Diagnostics KW 2000

In/Out

Communication with DICE or a bus system

28-57

11V

,

29

Front fog lights, relay

Out

Market dependent or activate with diagnostic tool.

26-29

B+

Lighting and signalling system



30

Evaporator temperature sensor, ground

In

Always

26-30

B+

Heating and ventilation, A/C



31

Ignition +54, logic

In

Key in “ON” position

31-57

B+



32

No connection











33

Intermittent wiper potentiometer, ground

In

Always

26-33

B+

Wash/wipe systems



34

No connection











35

Radiator fan, low speed, relay

Out

Activate with diagnostic tool

26-35

B+

Cooling system

LINK.

36

No connection











37

No connection











38

A/C pressure sensor, power supply

Out

Ignition ON

38-57

5V

Heating and ventilation, A/C



39

Light switch in zero position

In

Light switch in zero position. Ignition ON

39-57

B+ (fuse 35 fitted)

0V (fuse 35 not fitted)

Lighting and signalling system



40

No connection











41

Main/dipped beam

In

Move stalk switch to farthest position

41-57

B+

Lighting and signalling system



42

Rear window washer, switch

In

Ignition ON. Switch activated.

42-57

B+

Wash/wipe systems



43

No connection











44

Direction indicators RH, switch

In

Switch to the right

44-57

B+

Lighting and signalling system



45

Reversing-light switch

In

Reverse gear selected

45-57

B+

Lighting and signalling system



46

Map/cabin lighting, power supply +30

In

Always +30

46-57

B+

Lighting and signalling system



47

Direction indicators RH, lamp

Out

Switch to the right

Ignition ON

47-57

B+

Lighting and signalling system



48

Rear fog light, power supply +30

In

Always +30

48-57

B+

Lighting and signalling system



49

Button illumination

Out

Light switch in pos. 2.

Ignition ON. Rheostat in max. position.

49-57

PWM 3.5V to B+

Lighting and signalling system



50

No connection











51

Radiator fan, high, relay 2

Out

Activate with diagnostic tool

26-51

B+

Cooling system



52

Electrically heated rear window, relay

Out

Ignition ON. Hold switch depressed (closed).

26-52

B+

Glass, windows and mirrors



53

Radiator fan, high, relay 1

Out

Activate with diagnostic tool.

26-53

B+

Cooling system



54

A/C pressure sensor, ground

In

Always

26-54

B+

Heating and ventilation, A/C



55

Intermittent wiper, rheostat

In

Ignition ON

55-57

2 sec: 0V 15 sec: 6.3V

Wash/wipe systems



56

No connection











57

Ground

In

Always

57-B+

B+



58

Intermittent wiper, relay

Out

Activate with diagnostic tool.

58-B+

B+

Wash/wipe systems



59

No connection











60

No connection











61

No connection











62

Front fog lights, switch

In

Ignition ON. Hold switch depressed (closed).

62-57

B+

Lighting and signalling system



63

Front wiper, park position

In

Windscreen wiper not in parked position.

Ignition ON

63-57

B+

Wash/wipe systems



64

Ignition +15, logic

In

Ignition ON

64-57

B+



65

A/C request MCC

In

Ignition ON

Hold A/C switch depressed (closed).

65-57

B+

Heating and ventilation, A/C



66

No connection











67

No connection











68

Windscreen washers, switch

In

Ignition ON. Switch activated.

68-57

B+

Wash/wipe systems



69

Direction indicators LH, lamp

Out

Ignition ON. Switch to the left.

69-57

B+

Lighting and signalling system



70

Reading lamp

Out

Ignition ON

70-57

B+

Lighting and signalling system