Radiator Replacement (Diesel)
Radiator Replacement (Diesel) |
Removal Procedure |
Refer to Battery Disconnect Warning .
1. |
Disconnect the battery ground cable from the battery. Refer to
Battery Negative Cable Disconnection and Connection
.
|
2. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
3. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
4. |
Release the condenser core from the charge air cooler and secure to the front bumper. |
5. |
Detach the turbocharger actuator (1), and release the vacuum hose from the fan shroud (2).
|
6. |
Unclip the coolant hose (1) from the top of the fan shroud and place to one side for access.
|
7. |
Detach the power assisted steering fluid reservoir for access (1), and release the coolant hose from fan shroud (2).
|
8. |
Disconnect the two cooling fan electrical connectors (1) and detach the cooling fan wiring harness from the fan shroud (2).
|
9. |
Detach radiator coolant inlet hose. Refer to
Radiator Inlet Hose Replacement (Diesel)
Radiator Inlet Hose Replacement (LDK/A20NHT)
Radiator Inlet Hose Replacement (LAU/A28NER)
.
|
10. |
Detach radiator coolant outlet hose. Refer to
Radiator Outlet Hose Replacement (LDK/A20NHT)
Radiator Outlet Hose Replacement (Diesel)
Radiator Outlet Hose Replacement (LAU/A28NER)
.
|
11. |
Remove the charge air cooler. Refer to
Charge Air Cooler Radiator Replacement (LDK/A20NHT)
Charge Air Cooler Radiator Replacement (Diesel)
Charge Air Cooler Radiator Replacement (LAU/A28NER)
.
|
12. |
Remove the radiator.
|
• |
Remove the radiator top brackets (1), and lift the radiator from the lower mounts.
|
• |
Detach the fan shroud from the radiator. Refer to
Engine Coolant Fan Shroud Replacement (Diesel)
Engine Coolant Fan Shroud Replacement (LDK/A20NHT)
Engine Coolant Fan Shroud Replacement (LAU/A28NER)
.
|
Installation Procedure |
1. |
Install the fan shroud assembly to the radiator. Refer to
Engine Coolant Fan Shroud Replacement (Diesel)
Engine Coolant Fan Shroud Replacement (LDK/A20NHT)
Engine Coolant Fan Shroud Replacement (LAU/A28NER)
.
|
2. |
Install the radiator into the lower radiator mounts and fasten the radiator top brackets (1).
|
3. |
Install the charge air cooler. Refer to
Charge Air Cooler Radiator Replacement (LDK/A20NHT)
Charge Air Cooler Radiator Replacement (Diesel)
Charge Air Cooler Radiator Replacement (LAU/A28NER)
.
|
4. |
Attach radiator coolant outlet hose. Refer to
Radiator Outlet Hose Replacement (LDK/A20NHT)
Radiator Outlet Hose Replacement (Diesel)
Radiator Outlet Hose Replacement (LAU/A28NER)
.
|
5. |
Attach radiator coolant inlet hose. Refer to
Radiator Inlet Hose Replacement (Diesel)
Radiator Inlet Hose Replacement (LDK/A20NHT)
Radiator Inlet Hose Replacement (LAU/A28NER)
.
|
6. |
Connect the cooling fan electrical connectors (1) and attach the wiring harness (2).
|
7. |
Fit the Power assisted steering (PAS) reservoir (1) and attach the coolant hose to the fan shroud (2).
|
8. |
Attach the coolant hose (1) to the top of the fan shroud.
|
9. |
Fit the turbocharger wastegate actuator (1) and connect the vac hose to the fan shroud (2).
|
10. |
Install the condenser core. Refer to
Air Conditioning Condenser Replacement (LDK/A20NHT)
Air Conditioning Condenser Replacement (Diesel)
Air Conditioning Condenser Replacement (LAU/A28NER)
.
|
11. |
Install the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
12. |
Install and fill the coolant reservoir to the fill level. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
13. |
Connect the battery ground cable to the battery. Refer to
Battery Negative Cable Disconnection and Connection
.
|
14. |
Inspect cooling system for leaks.
|