Brake servo unit, right-hand drive car

Brake servo unit, right-hand drive car

Removal

1.	Remove the windscreen wiper arms on both sides.

2.	Remove the cover.

3.	Remove the three wiper mechanism securing screws. Lift out the wiper unit. Unplug the connector.

4.	Remove the bar attached to the right and left-hand spring struts.

5.	Disassemble the master cylinder. See

6.	Remove the two rubber plugs in the cover on top of the false bulkhead panel.

7.	Remove the two brake servo unit securing bolts through the exposed holes.

8.	Disconnect the vacuum hose from the reservoir.

9.	Remove the lower dashboard panel on the right hand side.

10.	Remove the clip and pin from the pedal.

11.	Remove the cruise control unit and turn it to one side.

12.	Disconnect the intake manifold and turn it to one side (V6 only). See service manual 2:7 Motronic 2.8.1 .

13.	Lift out the brake servo holder.

14.	Transfer the mounting and the four nuts.

Fitting

1.	Correctly position the brake servo unit. Apply thread locking compound, fit and tighten the two securing bolts.

2.	Fit the pedal pin and the clips.

3.	Fit the vacuum hose to the reservoir.

4.	Fit the rubber plugs to the cover on top of the false bulkhead panel.

5.	Fit the master cylinder. See .,

6.	Fit the wiper mechanism with screws and fit the cover.

7.	Fit the windscreen wiper arms.

8.	Fit the cruise control unit.

9.	Fit the intake manifold (V6 only). See service manual 2:7 Motronic 2.8.1 .

10.	Bleed the brake system. See

11.	Adjust the brake contact and fit the lower dash panel.

12.	Check brake operation. Depress the brake pedal and check that it does not sink.

13.	Check the tightness of all brake pipe connections.