SAAB WIS ONLINE

INSTALLATION

INSTALLATION

Apply a coat of engine oil to camshaft journals and install the camshaft.

Install the camshaft cap.

Apply liquid gasket to the mating surfaces of camshaft cap.

Liquid gasket:

THREE BOND 1280B (Part No. 32005003)


Note
• Apply a coat of liquid gasket of 3 mm (0.12 in) in diameter (A) along the edge (B) of camshaft cap (C) mating surface.

• Assemble them within 20 min. after applying liquid gasket.



Temporarily tighten the bolts (g) through (j) in alphabetical sequence.


Install the valve rocker assembly.


Tighten the bolts (a) through (h) in alphabetical sequence.

Tightening torque:

25 Nm (2.5 kgf-m, 18.1 ft-lb)


Tighten the TORX ® bolts (i) through (n) in alphabetical sequence using ST.

ST 32005132 TORX ® PLUS

Tightening torque:

18 Nm (1.8 kgf-m, 13.0 ft-lb)


Tighten the bolts (o) through (v) in alphabetical sequence.

Tightening torque:

10 Nm (1.0 kgf-m, 7.2 ft-lb)


Tighten the bolts (w) and (x) in alphabetical sequence.

Tightening torque:

10 Nm (1.0 kgf-m, 7.2 ft-lb)


Apply a coat of grease to oil seal lips and install the oil seal (A) on camshaft using ST1 and ST2.

Note

Use a new oil seal.


ST1  32005140 OIL SEAL GUIDE

ST2  32005137 OIL SEAL INSTALLER


Install the plug using ST.

ST 32005139 CAMSHAFT OIL SEAL INSTALLER

Adjust the valve clearance.

Install the rocker cover, rocker cover gasket and connect PCV hose.

Note

Use new rocker cover gasket.


Install the oil level gauge guide. (LH side only)

Install the camshaft position sensor support. (LH side only)

Install the tensioner bracket.

Tightening torque:

25 Nm (2.5 kgf-m, 18.1 ft-lb)


Install the timing belt cover No. 2 (RH).

Tightening torque:

5 Nm (0.5 kgf-m, 3.6 ft-lb)

Install the timing belt cover No. 2 (LH).

Tightening torque:

5 Nm (0.5 kgf-m, 3.6 ft-lb)


Install the crank sprocket.



Install the cam sprocket.

Install the timing belt.

Install the timing belt cover.



Install the crank pulley.

Install the V-belts.