Turbocharger replacement
Turbocharger replacement |
Removal Procedure |
1. |
Raise the vehicle by its full height. Refer to
Lifting and Jacking the Vehicle
.
|
2. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
3. |
Remove the engine sight shield. Refer to
Engine Sight Shield Replacement
.
|
4. |
Remove the turbocharger heat shield. Refer to
Turbocharger Heat Shield Replacement
.
|
5. |
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
6. |
Release the charge air cooler inlet air tube. Refer to
Charge Air Cooler Inlet Air Hose Replacement
.
|
7. |
Release the turbocharger coolant feed pipe. Refer to
Turbocharger Coolant Feed Pipe Replacement (LDK/A20NHT)
Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER)
.
|
8. |
Release the turbocharger coolant return pipe. Refer to
Turbocharger Coolant Return Pipe Replacement (LDK/A20NHT)
Turbocharger Coolant Return Pipe Replacement (LAU/A20NER)
.
|
9. |
Release the turbocharger oil feed pipe. Refer to
Turbocharger Oil Feed Pipe Replacement
.
|
10. |
Release the catalytic converter. Refer to
Catalytic Converter Replacement (LDK/A20NHT)
Catalytic Converter Replacement (LDK/A20NHT - AWD)
Catalytic Converter Replacement (LBS/A20DTH)
Catalytic Converter Replacement (LAU/A28NER)
.
|
11. |
Disconnect the electrical connector (1) from turbocharger.
|
12. |
Release the vacuum pipe (1) from charger air bypass valve (2).
|
13. |
Release the positive crankcase ventilation hose.
|
14. |
Raise the vehicle by its full height.
|
15. |
Remove exhaust front pipe. Refer to
Exhaust Front Pipe Replacement
.
|
16. |
Remove the turbocharger brace. Refer to
Turbocharger Brace Replacement
.
|
17. |
Remove the turbocharger oil return hose. Refer to
Turbocharger Oil Return Pipe Replacement
.
|
18. |
Remove the 4 fasteners (1) from turbocharger (2).
|
Installation Procedure |
1. |
Install the turbocharger and tighten to
30 Nm (22 lb ft)
, then to
35 Nm (26 lb ft)
.
|
2. |
Install the turbocharger oil return hose. Refer to
Turbocharger Oil Return Pipe Replacement
.
|
3. |
Install the turbocharger brace. Refer to
Turbocharger Brace Replacement
.
|
4. |
Raise the vehicle by its full height.
|
5. |
Connect the positive crankcase ventilation hose.
|
6. |
Connect the vacuum pipe (1) to the charger air bypass valve (2).
|
7. |
Connect the electrical connector (1) to the turbocharger.
|
8. |
Connect the catalytic converter. Refer to
Catalytic Converter Replacement (LDK/A20NHT)
Catalytic Converter Replacement (LDK/A20NHT - AWD)
Catalytic Converter Replacement (LBS/A20DTH)
Catalytic Converter Replacement (LAU/A28NER)
.
|
9. |
Connect the turbocharger oil feed pipe. Refer to
Turbocharger Oil Feed Pipe Replacement
.
|
10. |
Connect the turbocharger coolant return pipe. Refer to
Turbocharger Coolant Feed Pipe Replacement (LDK/A20NHT)
Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER)
.
|
11. |
Connect the charge air cooler inlet air tube. Refer to
Charge Air Cooler Inlet Air Hose Replacement
.
|
12. |
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
|
13. |
Install the turbocharger heat shield. Refer to
Turbocharger Heat Shield Replacement
.
|
14. |
Install the engine sight shield. Refer to
Engine Sight Shield Replacement
.
|
15. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LDK/A20NHT)
and
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LAU/A28NER)
.
|
16. |
Raise the vehicle by its full lower. Refer to
Lifting and Jacking the Vehicle
.
|