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DTC P0106

DTC P0106

Diagnostic Instructions


Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Review Strategy Based Diagnosis for an overview of the diagnostic approach.

Diagnostic Procedure Instructions provides an overview of each diagnostic category.


DTC Descriptor

DTC P0106

Manifold Absolute Pressure (MAP) Sensor Performance

Diagnostic Fault Information

Circuit Short to Ground High Resistance Open Short to Voltage Signal Performance
5 V Reference

P0107, P0193, P0236, P0335, P0642

P0106, P0107

P0107

P0193, P0236, P0606, P0643, P0690, P2227

P0641, P0642, P0643

MAP Sensor Signal

P0107

P0106, P0107

P0107

P0106, P0108

P0106

Low Reference

-

P0106

P0106

-

-



Typical Scan Tool Data

MAP Sensor

Circuit Short to Ground Open Short to Voltage
Operating Conditions: Engine running, transmission in Park or Neutral.

Parameter Normal Range: 20-48 kPa, varies with altitude.

5 V Reference

0 kPa

0 kPa

0-30 kPa

MAP Sensor Signal

0 kPa

0 kPa

255 kPa

Low Reference

-

80-250 kPa

-



Circuit/System Description

The manifold absolute pressure (MAP) sensor has a 5 V reference circuit, a low reference circuit, and a signal circuit. The engine control module (ECM) supplies 5 V to the MAP sensor on the 5 V reference circuit, and provides a ground on the low reference circuit. The MAP sensor provides a voltage signal to the ECM on the signal circuit relative to the intake manifold pressure changes.

The sensor used on this engine is a three atmosphere sensor. Pressure in the intake manifold is affected by engine speed, throttle opening, turbocharger boost pressure, intake air temperature (IAT), and barometric pressure (BARO). During normal operation, the highest pressure that can occur in the intake manifold with the ignition ON and the engine OFF is equal to the barometric pressure (BARO). When the vehicle is run with wide open throttle (WOT) , the turbocharger can increase the pressure close to 240 kPa (2.4 bar). The least manifold pressure occurs when the vehicle is decelerating and can range from 13-48 kPa (0.13-0.48 bar).

The purpose of this diagnostic is to analyze the performance of the MAP sensor by comparing the measured pressure changes to the following 2 distinct models:


The engine cranking model uses BARO and boost pressure as inputs

The engine running model uses BARO, boost pressure, throttle opening and engine speed as inputs


Conditions for Running the DTC


P0106 - Engine Cranking

DTCs P0096, P0097, P0098, P0099, P0107, P0108, P0121, P0122, P0123, P0221, P0222, P0223, P0236, P0237, P0238, P0455, P0496, P2176, P2227, P2228, P2229 are not set.

The engine OFF timer is more than 4 s before cranking begins.

The engine is cranking at less than 400 RPM for at least 200 ms.

This DTC runs once per key cycle within the enabling conditions.



P0106 - Engine Running

DTCs P0010, P0011, P0013, P0014, P0107, P0108, P0121, P0122, P0123, P0221, P0222, P0223, P0236, P0237, P0238, P0341, P0342, P0343, P0366, P0367, P0368, P2088, P2089, P2090, P2091, P2227, P2228, P2229 are not set.

The engine is running and the ECM has counted more than 200 RPM.

The engine speed is more than 1,500 RPM once during the drive cycle.

If start-up ECT is less than -8°C (+18°F), then the diagnostic is disabled until the ECT reaches 30°C (86°F).

The change in the MAP Sensor parameter is more than 10 kPa once during the drive cycle.

The TP Sensor parameter is less than 25% once during the drive cycle.

This DTC runs continuously within the enabling conditions.


Conditions for Setting the DTC

P0106 - Engine Cranking

The ECM detects when the engine is cranking that the MAP sensor signal plus a calibrated threshold is not within range of a model derived from BARO, and boost pressure for more than 2 s.


P0106 - Engine Running

The ECM detects when the engine is running that the MAP sensor signal is less than or greater than a calibrated minimum/maximum threshold for more than 4 s continuously, or 50 s cumulative.

The ECM detects when the engine is running that the MAP sensor signal plus a calibrated threshold is not within range of a model derived from BARO, boost pressure, throttle opening, and engine speed for more than 4 s continuously, or 50 s cumulative.


Action Taken When the DTC Sets

DTC P0106 is a Type B DTC.

Conditions for Clearing the MIL/DTC

DTC P0106 is a Type B DTC.

Diagnostic Aids


The charge air cooler (CAC) is connected to the turbocharger and to the throttle body by flexible ductwork that requires the use of special high torque fastening clamps. These clamps cannot be substituted. In order to prevent any type of air leak when servicing the ductwork, the tightening specifications and proper positioning of the clamps is critical and must be strictly adhered to.

Use a solution of dish soap and water in a spray bottle to pinpoint any suspected air leaks in the induction system and in the CAC assembly.

The BARO sensor is integrated within the ECM, and it has a port on the housing that allows it to sense the ambient pressure. A buildup of contamination at this opening may hinder the operation of the BARO sensor.


Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Description and Operation


Boost Control System Description (LDK with Turbocharger)

Turbocharger System Description (LDK with Turbocharger)


Electrical Information Reference


Circuit Testing

Connector Repairs

Testing for Intermittent Conditions and Poor Connections

Wiring Repairs


DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Special Tools

EN 35555 Metal Mityvac

For equivalent regional tools, refer to Special Tools .

Circuit/System Verification


1. Verify that DTCs P0641, P0642, or P0643 are not set.

2. If any of the DTCs are set, refer to DTC P0641-P0643, P0651-P0653, or P0697-P0699 .

3. Verify that restrictions do not exist in the exhaust system. Refer to Restricted Exhaust .

4. Verify that the engine is in good mechanical condition. Refer to Symptoms - Engine Mechanical .

5. Ignition OFF for 90 s, determine the current vehicle testing altitude.

6. Ignition ON, engine OFF, observe the scan tool BARO parameter, Boost Pressure Sensor parameter, and MAP Sensor parameter. Compare the parameters to the Altitude Versus Barometric Pressure table. The parameters should be within the specified range indicated in the table.

7. Ignition ON, observe the scan tool MAP Sensor parameter. Start the engine. The MAP Sensor parameter should change.

8. Use the scan tool and compare the MAP Sensor parameter to the Boost Pressure Sensor parameter during a WOT acceleration at the time of the 1-2 shift. The readings should be within 20 kPa of each other.

9. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.


Circuit/System Testing


1. Verify the integrity of the entire air induction system including all turbocharger components by inspecting for the following conditions:

Any damaged components

Loose or improper installation including the flexible ductwork of the turbocharger and the CAC

An air flow restriction

Any vacuum leak

In cold climates, inspect for any snow or ice buildup at the BARO port on the K20 ECM

A restriction in the MAP sensor port or the BARO port

2. Ignition OFF, disconnect the harness connector at the B74 MAP sensor.

3. Ignition OFF for 90 s, test for less than 5 Ω between the low reference circuit terminal 2 and ground.

4. If more than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the K20 ECM.

5. Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 1 and ground.

6. If less than the specified range, test the 5 V reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM.

7. If more than the specified range, test the 5 V reference circuit for a short to voltage. If the circuit tests normal, replace the K20 ECM.

8. Verify the scan tool MAP Sensor parameter is less than 1 kPa.

9. If more than the specified range, test the signal circuit terminal 3 for a short to voltage. If the circuit tests normal, replace the K20 ECM.

10. Install a 3A fused jumper wire between the signal circuit terminal 3 and the 5 V reference circuit terminal 1. Verify the scan tool MAP Sensor parameter is more than 254 kPa.

11. If less than the specified range, test the signal circuit terminal 3 for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM.

12. If the circuits test normal, test or replace the B74 MAP sensor.


Component Testing

Note

You must perform the Circuit/System Testing in order to verify the integrity of the MAP sensor circuits before proceeding with the Component Testing.



Skewed Sensor Test

1. Using the following steps and referencing the table below will determine if the B74 MAP sensor is skewed.

2. Ignition ON, engine OFF, observe the MAP sensor scan tool parameter.

3. Use the observed MAP Sensor Scan Tool parameter that is closest to a value that is indicated in the first column.

THEN

4. Using the EN 35555 Mityvac to apply 5 in Hg (0.169 bar) of vacuum to the B74 MAP sensor, the parameter in the first column should decrease by 17 kPa. The acceptable range is indicated in the second column.

5. Using the EN 35555 Mityvac to apply 10 in Hg (0.338 bar) of vacuum to the B74 MAP sensor, the parameter in the first column should decrease by 34 kPa. . The acceptable range is indicated in the third column.


Ignition ON, Engine OFF, MAP Sensor Parameter MAP Sensor Parameter With 5 Inches of Vacuum Applied MAP Sensor Parameter With 10 Inches of Vacuum Applied
100 kPa

79-87 kPa

62-70 kPa

95 kPa

74-82 kPa

57-65 kPa

90 kPa

69-77 kPa

52-60 kPa

80 kPa

59-67 kPa

42-50 kPa

70 kPa

49-57 kPa

32-40 kPa

60 kPa

39-47 kPa

22-30 kPa




Erratic Signal Test

1. Ignition OFF, remove the B74 MAP sensor.

2. Install a 3 A fused jumper wire between the 5 V reference circuit terminal 1 and the corresponding terminal of the B74 MAP sensor.

3. Install a jumper wire between the low reference circuit terminal 2 of the B74 MAP sensor and ground.

4. Ignition ON, with the EN 35555 Mityvac , slowly apply vacuum to the sensor while measuring the voltage at terminal 3 of the MAP sensor. The voltage should vary between 0-5 V, without any spikes or dropouts.

5. If the voltage reading is erratic, replace the B74 MAP sensor.


Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.


Manifold Absolute Pressure Sensor Replacement

Control Module References for ECM replacement, setup, and programming