Timing Belt Replacement (LLU/A16LET)
Timing Belt Replacement (LLU/A16LET) |
Special Tools
• |
EN-6340
Locking Tool
|
• |
EN-6333
Locking Pin
|
• |
EN-6625
Flywheel Holder
|
For equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Turn the ignition OFF.
|
2. |
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
3. |
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
4. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
5. |
Remove the right front wheel. Refer to
Tire and Wheel Removal and Installation
.
|
6. |
Raise the vehicle.
|
7. |
Remove the front compartment splash shield. Refer to
Front Compartment Splash Shield Replacement
.
|
8. |
Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
|
9. |
Lower the vehicle.
|
10. |
Remove the timing belt upper front cover. Refer to
Timing Belt Upper Front Cover Replacement
.
|
11. |
Set the engine to top dead center (TDC).
|
12. |
Install
EN-6340
locking tool (1 + 2) between the camshaft sprocket and make sure that the left mark of the locking tool aligned with the right one.
|
13. |
Use an Allen key (1), apply tension to the timing belt tension roller (2) in the direction of the arrow.
|
14. |
Lock the timing belt tensioner with the
EN-6333
locking pin (3).
|
15. |
Raise the vehicle.
|
16. |
Remove 2 fasteners of the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
17. |
Remove the crankshaft balancer. Refer to
Crankshaft Balancer Replacement (LLU/A16LET)
.
|
18. |
Remove the timing belt lower front cover. Refer to
Timing Belt Lower Front Cover Replacement (LLU/A16LET)
.
|
19. |
Remove the fastener of the timing belt tensioner and the timing belt tensioner.
|
20. |
Lower the vehicle.
|
21. |
Remove the timing belt.
|
22. |
Install the fastener and the washer of the crankshaft balancer to the crankshaft.
|
Installation Procedure |
1. |
Install the timing belt.
|
2. |
Raise the vehicle.
|
3. |
Clean the thread of the fastener from the timing belt tensioner.
|
4. |
Keep on to install the timing belt.
|
5. |
Refer to
Fastener Caution
.
Install the timing belt tensioner (2) with a NEW fastener (1) and tighten to 20 Nm (15 lb ft) . |
6. |
Remove EN-6625 flywheel holder (1) from the engine block (2).
|
7. |
Lower the vehicle.
|
8. |
Remove
EN-6333
locking pin from the timing belt tensioner.
|
9. |
Remove
EN-6340
locking tool from both camshaft sprockets.
|
10. |
Turn crankshaft 720 degrees clockwise.
|
11. |
Set the engine to top dead center (TDC).
|
12. |
Install
EN-6340
locking tool to the camshaft sprockets to check the valve timing.
|
13. |
Remove
EN-6340
locking tool.
|
14. |
Raise the vehicle.
|
15. |
Check top dead center (TDC) of the crankshaft position.
|
16. |
Install
EN-6625
flywheel holder (1) to the engine block (2).
|
17. |
Remove the fastener and the washer of the crankshaft balancer.
|
18. |
Install the timing belt lower front cover. Refer to
Timing Belt Lower Front Cover Replacement (LLU/A16LET)
.
|
19. |
Install the crankshaft balancer. Refer to
Crankshaft Balancer Replacement (LLU/A16LET)
.
|
20. |
Fasten the 2 fasteners of the transmission front mount. Refer to
Transmission Front Mount Replacement
.
|
21. |
Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
|
22. |
Install the front compartment splash shield. Refer to
Front Compartment Splash Shield Replacement
.
|
23. |
Lower the vehicle.
|
24. |
Install the right front wheel. Refer to
Tire and Wheel Removal and Installation
.
|
25. |
Lower the vehicle.
|
26. |
Install the timing belt upper front cover. Refer to
Timing Belt Upper Front Cover Replacement
.
|
27. |
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
28. |
Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|