Steering Gear Replacement
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Steering Gear Replacement
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Callout
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Component Name
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Warning
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With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:
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The steering column
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The steering shaft coupling
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The intermediate shaft(s)
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After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has became un-centered, refer to your specific SIR coil"s centering procedure to re-center SIR Coil.
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Preliminary Procedure
5.
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Using a suitable jack stand, support the frame assembly.
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8.
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Lower the rear part of the frame, maximum 50 mm in order to gain clearance to the steering gear.
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1
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Steering Linkage Outer Tie Rod Nut (Qty: 2)
Refer to
Fastener Caution
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Procedure
Install NEW nut.
Tighten
35 Nm (26 lb ft) + 40 degrees
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2
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Steering Linkage Outer Tie Rod (Qty: 2)
Procedure
Remove the steering linkage outer tie rod. Refer to
Steering Linkage Outer Tie Rod Replacement
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3
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Steering Gear Inlet and Outlet Hose Fastener
Procedure
1.
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Place drain pans under the vehicle to catch any power steering fluid.
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2.
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Install NEW steering gear oil seals.
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Tighten
9 Nm (80 lb in)
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4
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Steering Gear Bolt (Qty: 2)
Procedure
Install new bolts.
Tighten
110 Nm (81 lb ft) + 150 degrees
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5
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Steering Gear
Procedure
1.
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If equipped with variable effort steering, disconnect electrical connector.
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