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INSTALLATION

INSTALLATION

Install the cylinder head and gaskets on cylinder block.

Important
• Use new cylinder head gaskets.

• Be careful not to scratch the mating surface of cylinder head and cylinder block.


Tighten the cylinder head bolts.

Apply a coat of engine oil to the washers and bolt threads.

Tighten all bolts to 29 Nm (3.0 kgf-m, 22 ft-lb) in alphabetical sequence.

Tighten all bolts to 69 Nm (7.0 kgf-m, 51 ft-lb) in alphabetical sequence again.

Back off all bolts by 180° first; back them off by 180° again in reverse order of installation.

Tighten all bolts to 49 Nm (5.0 kgf-m, 36 ft-lb) in alphabetical sequence.

Tighten all bolts 80 to 90° in alphabetical sequence.

Tighten all bolts by 40 to 45° in alphabetical sequence again.

Important

Do not tighten the bolts by more than 45°.


Further tighten all bolts (A) and (B) by 40 to 45°.

Important

Ensure that the total “re-tightening angle” in the previous two steps do not exceed 90°.



Install the camshaft.

Install the A/C compressor bracket on cylinder head.

Install the intake manifold.

Install the cam sprocket.

Install the timing belt assembly.

Install the timing belt cover.

Install the crank pulley.

Install the V-belt.