Oil Pump Replacement (LLU/A16LET)
Oil Pump Replacement (LLU/A16LET) |
Special Tools
• |
CH-49290
Engine Support Fixture
|
• |
EN-6625
Flywheel Holder
|
• |
EN-50098
Stretchy Belt Installer
|
For equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
2. |
Remove the front bumper fascia. Refer to
Front Bumper Fascia Replacement
.
|
3. |
Drain the cooling system. Refer to
Cooling System Draining and Filling (LAU/A28NER)
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LHU/A20NFT)
.
|
4. |
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
5. |
Remove the timing belt upper front cover. Refer to
Timing Belt Upper Front Cover Replacement
.
|
6. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
7. |
Remove the stretch drive belt (1) from the power steering pump (2).
|
8. |
Remove the 3 fasteners (3) of the power steering pump. |
9. |
Remove the wiring harness from the bracket.
|
10. |
Remove the radiator outlet hose from the pump module. Refer to
Radiator Outlet Hose Replacement (Diesel)
Radiator Outlet Hose Replacement (LAU/A28NER)
Radiator Outlet Hose Replacement (LHU/A20NFT)
.
|
11. |
Remove the fastener (1) of the oil level indicator tube (2).
|
12. |
Disconnect the electrical connector of the Heated Oxygen Sensor - sensor 1. Refer to
Heated Oxygen Sensor Replacement - Sensor 1 (LLU/A16LET)
.
|
13. |
Raise the vehicle.
|
14. |
Remove turbocharger oil return hose. Refer to
Turbocharger Oil Return Hose Replacement
.
|
15. |
Loosen both front fasteners of the drivetrain and front suspension frame front crossmember. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
16. |
Remove the front compartment splash shield. Refer to
Front Compartment Splash Shield Replacement
.
|
17. |
Remove the oil pan. Refer to
Oil Pan Replacement
.
|
18. |
Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
|
19. |
Remove the generator. Refer to
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
Generator Replacement (LLU/A16LET)
Generator Replacement (LHU/A20NFT)
.
|
20. |
Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (LBS/A20DTH) Air Conditioning Compressor Replacement (LAU/A28NER) Air Conditioning Compressor Replacement (LLU/A16LET) Air Conditioning Compressor Replacement (LBY/A20DTR) Air Conditioning Compressor Replacement (LHU/A20NFT) . |
21. |
Remove the timing belt tensioner. Refer to
Timing Belt Tensioner Replacement
.
|
22. |
Install the
CH-49290
orange tool.
|
23. |
Lower the vehicle.
|
24. |
Remove the engine mount. Refer to
Engine Mount Replacement
.
|
25. |
Remove the engine mount. Refer to
Engine Mount Bracket Replacement
.
|
26. |
Remove the timing belt idler pulley. Refer to
Timing Belt Idler Pulley Replacement
.
|
27. |
Remove the crankshaft sprocket. Refer to
Crankshaft Sprocket Replacement
.
|
28. |
Remove the 8 fasteners (2, 3) of the front cover and oil pump module. |
29. |
Remove the front cover and oil pump module (4).
|
30. |
Remove the gasket (1) of the front cover and oil pump module.
|
31. |
Remove the engine oil cooler pipe. Refer to
Engine Oil Cooler Pipe Replacement (A28NER/LAU)
Engine Oil Cooler Pipe Replacement (LLU/A16LET)
.
|
32. |
Remove the crankshaft front oil seal. Refer to
Crankshaft Front Oil Seal Replacement
.
|
Installation Procedure |
1. |
Clean the sealing surface of the cylinder block.
|
2. |
Install the engine oil cooler pipe. Refer to
Engine Oil Cooler Pipe Replacement (A28NER/LAU)
Engine Oil Cooler Pipe Replacement (LLU/A16LET)
.
|
3. |
Unlock the crankshaft. Remove the
EN-6625
flywheel holder.
|
4. |
Install a NEW front cover and oil pump module gasket (1).
|
5. |
Install the front cover and oil pump module (4). |
6. |
Refer to
Fastener Caution
.
Install the 8 fasteners (2, 3) of the front cover and oil pump module and tighten to 20 Nm (15 lb ft) . |
7. |
Install the crankshaft front oil seal. Refer to
Crankshaft Front Oil Seal Replacement
.
|
8. |
Install the crankshaft sprocket. Refer to
Crankshaft Sprocket Replacement
.
|
9. |
Install the
EN6625
holder.
|
10. |
Install the timing belt idler pulley. Refer to
Timing Belt Idler Pulley Replacement
.
|
11. |
Install the engine mount bracket. Refer to
Engine Mount Bracket Replacement
.
|
12. |
Install the engine mount bracket. Refer to
Engine Mount Replacement
.
|
13. |
Remove the
CH-49290
orange tool.
|
14. |
Install the timing belt tensioner. Refer to
Timing Belt Tensioner Replacement
.
|
16. |
Install the generator. Refer to
Generator Replacement (Diesel)
Generator Replacement (LAU/A28NER)
Generator Replacement (LLU/A16LET)
Generator Replacement (LHU/A20NFT)
.
|
17. |
Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
|
18. |
Install the oil pan. Refer to
Oil Pan Replacement
.
|
19. |
Fasten both front fasteners of the drivetrain and front suspension frame front crossmember. Refer to
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNA)
Drivetrain and Front Suspension Frame Front Crossmember Replacement (GNB)
.
|
20. |
Install the front compartment splash shield. Refer to
Front Compartment Splash Shield Replacement
.
|
21. |
Install the turbocharger oil return hose. Refer to
Turbocharger Oil Return Hose Replacement
.
|
22. |
Connect the electrical connector of the heated oxygen sensor - sensor 1. Refer to
Heated Oxygen Sensor Replacement - Sensor 1 (LLU/A16LET)
.
|
23. |
Remove the fastener (1) of the oil level indicator tube (2).
|
24. |
Install the radiator outlet hose to the pump module. Refer to
Radiator Outlet Hose Replacement (Diesel)
Radiator Outlet Hose Replacement (LAU/A28NER)
Radiator Outlet Hose Replacement (LHU/A20NFT)
.
|
25. |
Install the wiring harness to the bracket.
|
26. |
Install the 3 fasteners (3) of the power steering pump.
|
27. |
Install the stretch drive belt (1) to the power steering pump (2).
|
29. |
Remove
EN-50098
stretchy belt installer.
|
30. |
Install the timing belt upper front cover. Refer to
Timing Belt Upper Front Cover Replacement
.
|
31. |
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
32. |
Refill the engine oil. Refer to
Engine Oil and Oil Filter Replacement (LLU/A16LET)
.
|
33. |
Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
34. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LAU/A28NER)
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LHU/A20NFT)
.
|