Turbocharger replacement
Turbocharger replacement |
Special Tools
EN-50098 Stretchy Belt InstallerFor equivalent regional tools, refer to Special Tools .
Removal Procedure |
1. |
Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
2. |
Disconnect the electrical connector of the Heated Oxygen Sensor - Sensor 1. Refer to
Heated Oxygen Sensor Replacement - Sensor 1 (LLU/A16LET)
.
|
3. |
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
|
4. |
Remove the drain plug and drain engine oil. Refer to Engine Oil and Oil Filter Replacement (LLU/A16LET) . |
5. |
Remove the charge air cooler inlet air hose. Refer to
Charge Air Cooler Inlet Hose Replacement (LAU/A28NER)
Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR)
Charge Air Cooler Inlet Hose Replacement (LLU/A16LET)
Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH)
.
|
6. |
Remove turbocharger oil return hose. Refer to
Turbocharger Oil Return Hose Replacement
.
|
9. |
Lower the vehicle.
|
10. |
Open the coolant drain plug. Refer to
Cooling System Draining and Filling (LAU/A28NER)
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LHU/A20NFT)
.
|
11. |
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
12. |
Remove the stretch drive belt (1) from the power steering pump (2).
|
13. |
Remove the 3 fasteners (3) of the power steering pump. |
14. |
Remove the turbocharger wastegate regulator solenoid valve. Refer to
Turbocharger Wastegate Regulator Solenoid Valve Replacement (LLU/A16LET)
.
|
15. |
Remove the turbocharger air inlet adapter. Refer to
Turbocharger Air Inlet Adapter Replacement (LLU/A16LET)
.
|
16. |
Remove the fastener (1) of the oil level indicator tube.
|
17. |
Remove the 2 fastener of the exhaust manifold heat shield.
|
18. |
Remove the vacuum hose from the turbocharger.
|
19. |
Remove turbocharger coolant return hose from turbocharger coolant return pipe.
|
20. |
Remove turbocharger coolant feed pipe from turbocharger. Refer to
Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER)
Turbocharger Coolant Feed Pipe Replacement (LLU/A16LET)
Turbocharger Coolant Feed Pipe Replacement (LHU/A20NFT)
.
|
21. |
Remove the turbocharger oil feed pipe (2) from the turbocharger. |
22. |
Remove the turbocharger oil feed pipe hollow bolt (1) and the 2 sealing rings (4).
|
23. |
Remove the nine turbocharger fasteners (1).
|
24. |
Remove the turbocharger fasteners (3).
|
25. |
Remove the exhaust manifold gasket (2).
|
26. |
Remove the hollow bolt and the fastener of the coolant return pipe from the exhaust manifold assembly.
|
Installation Procedure |
1. |
Clean the exhaust manifold gasket surface.
|
2. |
Install a new exhaust manifold gasket (2) to the exhaust manifold.
|
3. |
Install the hollow bolt with new seal rings and the fastener of the coolant return pipe to the exhaust manifold assembly.
|
4. |
Install the turbocharger oil feed pipe with a new seal ring. |
5. |
Install the turbocharger (3).
|
6. |
Refer to
Fastener Caution
.
Install 9 new turbocharger fasteners (1) and tighten to 8 Nm (71 lb in) . |
7. |
Install the turbocharger oil feed pipe (2) to the turbocharger.
|
8. |
Install the turbocharger oil feed pipe hollow bolt (1) and 2 new sealing rings (4) and tighten to
30 Nm (22 lb ft)
.
|
9. |
Install the turbocharger coolant feed pipe to the turbocharger. Refer to
Turbocharger Coolant Feed Pipe Replacement (LAU/A28NER)
Turbocharger Coolant Feed Pipe Replacement (LLU/A16LET)
Turbocharger Coolant Feed Pipe Replacement (LHU/A20NFT)
.
|
10. |
Install the turbocharger coolant return hose to the turbocharger coolant return pipe.
|
11. |
Install the 2 fastener of the exhaust manifold heat shield. |
12. |
Install the oil level indicator tube with 2 new seal rings.
|
13. |
Install the oil level indicator tube fastener (1) and tighten to
8 Nm (71 lb in)
.
|
14. |
Attach the exhaust manifold heat shield and tighten to
8 Nm (71 lb in)
.
|
15. |
Install the turbocharger wastegate regulator solenoid valve to the turbocharger air inlet adapter. Refer to
Turbocharger Wastegate Regulator Solenoid Valve Replacement (LLU/A16LET)
.
|
16. |
Install the turbocharger air inlet adapter. Refer to
Turbocharger Air Inlet Adapter Replacement (LLU/A16LET)
|
17. |
Install the vacuum hose to the turbocharger.
|
18. |
Install the power steering pump (2).
|
19. |
Install the 3 fasteners (3) for the power steering pump and tighten to
22 Nm (16 lb ft)
.
|
20. |
Install the stretch drive belt (1) to the power steering pump.
|
22. |
Remove
EN-50098
stretchy belt installer.
|
23. |
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement (LLU/A16LET)
.
|
24. |
Connect the electrical connector to the turbocharger wastegate regulator solenoid valve.
|
25. |
Raise the vehicle.
|
26. |
Install the turbocharger oil return hose. Refer to
Turbocharger Oil Return Hose Replacement
.
|
27. |
Install the charge air cooler inlet air hose. Refer to
Charge Air Cooler Inlet Hose Replacement (LAU/A28NER)
Charge Air Cooler Inlet Hose Replacement (LBY/A20DTR)
Charge Air Cooler Inlet Hose Replacement (LLU/A16LET)
Charge Air Cooler Inlet Hose Replacement (LBS/A20DTH)
.
|
28. |
Install the catalytic converter. Refer to
Catalytic Converter Replacement (LAU/A28NER)
Catalytic Converter Replacement (LBY/A20DTR)
Catalytic Converter Replacement (LLU/A16LET)
Catalytic Converter Replacement (LBS/A20DTH)
Catalytic Converter Replacement (LHU/A20NFT)
Catalytic Converter Replacement (LHU/A20NFT - AWD)
.
|
29. |
Install the exhaust front pipe. Refer to
Exhaust Front Pipe Replacement (LBY/A20DTR)
Exhaust Front Pipe Replacement (LLU/A16LET)
Exhaust Front Pipe Replacement (LBS/A20DTH)
Exhaust Front Pipe Replacement (LHU/A20NFT, LAU/A28NER)
.
|
30. |
Lower the vehicle.
|
31. |
Connect the electrical connector of the heated oxygen sensor - sensor 1. Refer to
Heated Oxygen Sensor Replacement - Sensor 1 (LLU/A16LET)
.
|
32. |
Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
|
33. |
Fill the engine with the appropriate oil type and quantity.
|
34. |
Fill the cooling system. Refer to
Cooling System Draining and Filling (LAU/A28NER)
Cooling System Draining and Filling (LBS/A20DTH)
Cooling System Draining and Filling (LHU/A20NFT)
.
|